|
VIEW SOLUTIONS TO COMMON PROBLEMS
![]() ![]() Select a part to view solution for common problems associated with the item.
Operation:
The crankshaft uses connecting rod
journals that are offset from center
line to convert the up and down motion
of the pistons into the rotational
force that drives the transmission.
Advice:
The main bearing caps that hold the
crankshaft in place are not
interchangeable. Ensure that they are
returned to their original position and
orientation when reinstalling the
crankshaft.
When removing or installing the
crankshaft, use care not to nick or
otherwise score the bearing surfaces.
When reinstalling the crankshaft coat
both main bearing halves and the
bearing surfaces on the crankshaft
liberally with engine pre-lube, often
referred to as snake oil.
Recommendations:
Engine pre-lube (snake oil)
Operation:
The main bearings support the
crankshaft in the engine block. They
are made of a softer material than the
crankshaft, so that any normal wear
happens to the bearing and not the
crankshaft.
Advice:
Bearing thickness can be measured using
plastigage. Follow the directions on
the packaging.
When disassembling, lay the bearings
out in order so that you can inspect
them for abnormal wear patterns.
When reinstalling the crankshaft coat
both main bearing halves and the
bearing surfaces on the crankshaft
liberally with engine pre-lube, often
referred to as snake oil.
Recommendations:
Plastigage
Engine pre-lube (snake oil)
Operation:
The connecting rod connects the piston
to the crankshaft. It's pivoting
movement facilitates the conversion of
the up and down motion of the pistons
to the rotational force of the
crankshaft.
Advice:
Bearing thickness can be measured using
plastigage. Follow the directions on
the packaging.
The rod bearing caps that hold the
connecting rods to the crankshaft are
not interchangeable. Ensure that they
are returned to their original position
and orientation when reinstalling the
pistons.
When removing or installing the
connecting rods, use care not to nick
or otherwise score the bearing
surfaces.
When reinstalling the connecting rods
coat both rod bearing halves and the
bearing surfaces on the crankshaft
liberally with engine pre-lube, often
referred to as snake oil.
Recommendations:
Plastigage
Engine pre-lube (snake oil)
Operation:
The rod bearings allow the connecting
rods to rotate on the crankshaft. They
are made of a softer material than the
crankshaft, so that any normal wear
happens to the bearing and not the
crankshaft.
Advice:
Bearing thickness can be measured using
plastigage. Follow the directions on
the packaging.
When disassembling, lay the bearings
out in order so that you can inspect
them for abnormal wear patterns.
When reinstalling the pistons coat both
rod bearing halves and the bearing
surfaces on the crankshaft liberally
with engine pre-lube, often referred to
as snake oil.
Recommendations:
Plastigage
Engine pre-lube (snake oil)
Operation:
When the spark plug fires, the air fuel
mixture in the combustion chamber
explodes, forcing the piston to move
downward in its cylinder. It is this
downward motion that turns the
crankshaft and creates engine power. In
a simple two cylinder engine, the
downward stroke of one piston, forces
the other one back up again in an
endless cycle while the engine is
running. Theoretically the more pistons
that an engine has, the more of a push
can be made on the crankshaft and
therefore more power can be developed.
Advice:
When disassembling, if the pistons and
connecting rods are to be reused, there
is no need to disconnect them from each
other, but note where each one came
from so that it can be returned to the
same cylinder when reassembling.
Most pistons are designed to fit in the
cylinder with a certain orientation.
Check the repair guides for the engine
you are working on.
Use a proper size ring compressor and a
soft rubber mallet when installing the
pistons.
Recommendations:
Repair guides
Rubber Mallet
Ring compressor
Operation:
The piston rings seal the small gap
between the piston and the cylinder
wall.
Advice:
Proper placement of the rings and
orientation of the ring gap are
important to the effectiveness of the
rings. Check the repair guides for the
vehicle that you are working on. Use
care not to spread the ring gap too far
during installation, doing so could
break the new ring.
Recommendations:
Repair guides
Operation:
The camshaft is responsible for
controlling the opening and closing of
the intake and exhaust valves.
Advice:
Use care not to nick or otherwise
damage the bearing and cam lobe
surfaces when removing or installing
the camshaft.
Before installing the camshaft coat all
bearing and cam lobe surfaces liberally
with engine pre-lube, often referred to
as snake oil.
Whenever a camshaft is replaced, new
lifters or cam followers should also be
installed. The wear pattern on the old
lifters will cause premature wear on
the new camshaft.
Recommendations:
Engine pre-lube (snake oil)
New lifters with a new camshaft.
Operation:
The lifter or cam follower, depending
on engine design, is located between
the lobe of the camshaft and the rocker
arm or valve assembly. It's job is to
maintain zero valve clearance or "lash"
either mechanically via a valve lash
adjustment or hydraulically using oil
pressure to expand and take up any
slack in the valve train. By
maintaining zero valve lash, all of the
pieces of the valve train can move as
one without any rattling going on
between them.
Advice:
Many older engines used solid lifters
that required periodic valve lash
adjustment. Most of today's engines use
hydraulic lifters or cam followers.
Before installing the hydraulic type
lifters, it is a good idea to prime
them with oil. To do this, submerge
them one at a time in a container of
fresh oil and while submerged use a
pushrod to depress the plunger in the
end of the lifter several times. This
will introduce oil into the lifter and
reduce the amount of valve clatter that
happens on initial engine startup.
Lifters are designed to spin while
riding on the camshaft. This spinning
motion helps to distribute the load
evenly across the lifter while wearing
the camshaft lobe primarily in the
center. Because of this unique wear
pattern it is advised to replace all of
the lifters whenever the camshaft is
replaced. Likewise if a lifter must be
replaced you should replace them all
along with a new camshaft.
Regardless of which type of lifter
being used, a generous coating of
engine pre-lube, often referred to as
snake oil, should be applied before
final installation.
Recommendations:
New lifters installed with new camshaft
or vise versa.
Engine pre-lube (snake oil)
Operation:
The rocker arms transmit the movement
of the camshaft lobes, lifters and
pushrods to the valves. As the rocker
arm moves it pushes on the valve stem
opening the valve.
Advice:
If the rocker arms are to be reused,
ensure that they are returned to their
original position and orientation when
reinstalling.
Before installation, coat all friction
points with engine pre-lube, often
referred to as snake oil.
Recommendations:
Engine pre-lube (snake oil)
Operation:
The valve springs are responsible for
closing the valves and holding the
valves in the closed position. The
movement of the rocker arm on the valve
stem overcomes the tension of the valve
spring to open the valve.
Advice:
If you are sending the cylinder head to
the machine shop for service, leave the
valves and valve springs installed. The
machine shop will need them in place
for pressure testing.
Operation:
The intake valves are responsible for
opening and closing the passages that
let air/fuel mixture into the
combustion chamber. The exhaust valves
are responsible for opening and closing
the passages that let exhaust gases out
of the combustion chamber.
Advice:
If you are sending the cylinder head to
the machine shop for service, leave the
valves and valve springs installed. The
machine shop will need them in place
for pressure testing.
Operation:
An engine gasket kit contains all of
the necessary gaskets for rebuilding
the engine. In many cases there will be
more than one choice of certain gaskets
so that the kit can cover as many
applications as possible. Be careful
which one of the available choices you
use.
Advice:
Before installing any new gaskets it is
very important to compare the new
gaskets with the old ones. All passages
must align correctly for proper
sealing. Some gaskets will have arrows
or text detailing the way that they
should be installed.
When the intake and exhaust manifolds
are located on the same side of the
head, they often share a gasket, or
their gaskets are joined together to
ease the assembly process.
This style of intake/exhaust manifold
setup will usually have several bolts
that pull down on both manifolds at the
same time.
These bolts will often have a large
flat or convex washer to distribute the
load evenly across both manifolds.
Ensure that these washers are properly
in place and not cocked to one side
before tightening the bolts.
Always tighten the bolts to
specifications in small increments
following the correct tightening
sequence found in the repair guides.
Recommendations:
Repair guides
|
|