AutoZone 1994 Honda Accord LX 2.2L MFI 4cyl | Repair Guides | Steering | Power Steering Pump | Removal & Installation | AutoZone.com

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    1994 Honda Accord LX 2.2L MFI 4cyl

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    F-Series Trucks 2007, Mark LT 2007

    Removal & Installation

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    Click image to see an enlarged view

    Fig. 1. Suction line-to-power steering pump clamp 2. Suction line 3. Power steering pump pulley 4. Pressure line fitting-to-pump (4.6L, 5.4L engines) 5. Pressure line fitting-to-pump (4.2L engine) 6. Power steering pump bolts 7. Power steering pump bolt (4.2L engine) 8. Power steering pump Power steering pump and related parts-F-150 and Mark LT, 4.6L and 5.4L engine shown, 4.2L engine similar

    1. Raise and safely support the vehicle.
    2.  
    3. Release the clamp and disconnect the suction line from the power steering pump. Allow the fluid to drain into a suitable container.
    4.  
    5. On vehicles with 5.4L engine, remove the air cleaner intake pipe.
    6.  
    7. On vehicles with 4.6L engine, remove the cooling fan and shroud. For additional information, refer to Engine Fan & Shroud R&I.
    8.  
    9. On vehicles with 4.2L engine, remove the air cleaner outlet pipe.
    10.  
    11. Rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt from the power steering pump pulley.

      Click image to see an enlarged view

      Fig. Using the special tool, remove the power steering pump pulley-F-150 and Mark LT

    12.  
    13. Using the special tool, remove the power steering pump pulley.
    14.  
    15. Disconnect the pressure line fitting-to-pump and position the high pressure line aside. Discard the Teflon® seal.
    16.  
    17. Remove the power steering pump.
    18.  
    19. On 4.6L, 5.4L engines, remove the 3 power steering pump bolts.
    20.  
    21. On 4.2L engines, remove the 4 power steering pump bolts.
    22.  

    To install:

    1. Using the special tool, install a new Teflon® seal on the pressure line fitting.
    2.  
    3. On 4.6L, 5.4L engines, position the power steering pump and install the 3 bolts. Tighten to 25 Nm (18 ft. lbs.).
    4.  
    5. On 4.2L engines, position the power steering pump and install the 4 bolts. Tighten to 25 Nm (18 ft. lbs.).
    6.  
    7. Position the high pressure line and connect the fitting to the power steering pump.

      If equipped with a 4.6L or 5.4L engine, tighten to 65 Nm (48 ft. lbs.).
       
      If equipped with a 4.2L engine, tighten to 20 Nm (15 ft. lbs.).
       

    8.  
    9. Connect the suction line and install the clamp.
      NOTE
      Make sure the pulley is flush with the end of the power steering pump shaft.

    10.  
    11. Using the special tool, install the power steering pump pulley.
    12.  
    13. Rotate the accessory drive belt tensioner and install the accessory drive belt on the power steering pump pulley.
    14.  
    15. On vehicles with 4.2L engine, install the air cleaner outlet pipe.
    16.  
    17. On vehicles with 4.6L engine, install the cooling fan and shroud.
    18.  
    19. On vehicles with 5.4L engine, Install the air cleaner intake pipe.

      Click image to see an enlarged view

      Fig. Pulley installation-F-150 and Mark LT

    20.  
    21. Install the power steering pump pulley. Fill the power steering system.
    22.  


    WARNING
    While repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.


    NOTE
    New Teflon® seals must be installed any time the power steering line fittings are disconnected.

    1. On vehicles with 6.0L Diesel Engine, remove the engine cooling fan. For additional information, refer to Engine Fan and Shroud in this section.
    2.  
    3. Rotate the tensioner and remove the accessory drive belt from the power steering pump pulley. For vehicles with air conditioning, rotate the tensioner clockwise. For vehicles without air conditioning, rotate the tensioner counterclockwise.
    4.  
    5. On vehicles with 5.4L and 6.8L engine, with the vehicle in NEUTRAL, position it on a hoist.

      Click image to see an enlarged view

      Fig. Pulley removal-F-250 and F-350

    6.  
    7. Using the special tool, remove the pulley. Inspect the pulley for paint marks in the web area near the hub. If there are 2 paint marks, discard the pulley. If there is no paint or 1 paint mark, use a paint pencil to mark the web area of the pulley near the hub.
    8.  
    9. Disconnect the return hose.
      NOTE
      Thoroughly clean all debris from the pressure line-to-pump threads before installing the fitting.


      NOTE
      To prevent fluid leakage be sure to insert the pressure line into the quick connect before positioning the pressure line bracket and tightening the lower power steering pump bolt.



      Click image to see an enlarged view

      Fig. Return hose-F-250 and F-350

    10.  
    11. Disconnect the pressure line-to-pump fitting. Discard the Teflon® seal.

      Click image to see an enlarged view

      Fig. Pressure line-F-250 and F-350

    12.  
    13. Remove the 3 bolts and the power steering pump.

      Click image to see an enlarged view

      Fig. Power steering mounting bolts-F-250 and F-350

    14.  

    To install:


    NOTE
    Replacement of the power steering pump pulley is necessary after being removed and installed 2 times.

    1. Using the special tool, install the power steering pump pulley.
      NOTE
      Vehicle with air conditioning shown; vehicles without air conditioning similar.



      Click image to see an enlarged view

      Fig. Pulley installation-F-250 and F-350

    2.  
    3. Rotate the tensioner and install the accessory drive belt on the power steering pump pulley. For vehicles with air conditioning, rotate the tensioner clockwise. For vehicles without air conditioning, rotate the tensioner counterclockwise.
    4.  
    5. On vehicles with 6.0L Diesel Engine, install the engine cooling fan.
    6.  
    7. The remainder of installation is the reverse of the removal procedure.

      Click image to see an enlarged view

      Fig. Teflon® seal installation-F-250 and F-350

    8.  
    9. Using the special tool, install a new Teflon® seal on the pressure line fitting.
    10.  
    11. Fill the power steering system.
    12.  

     
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