Inspect/Test/Service/Replace

If the starter is bad, it should be replaced or rebuilt. Always refer to the manufacturer's procedures when repairing a starter.

• Always have a clean and organized work area. The tools required for disassembling this starter are: rags, assorted wrenches, snap-ring pliers, flat blade screwdriver, ball-peen hammer, plastic head hammer, punch, scribe, safety glasses, and small press.

• The starter should be cleaned and inspected as it is disassembled.
• Clean the case.

• Scribe reference marks at each end of the starter end housings and the frame.

• Disconnect the field coil connection at the solenoid's M terminal.

• Remove the two screws that attach the solenoid to the starter drive housing.

• Rotate the solenoid until the locking flange of the solenoid is free. Then remove the solenoid.

• Remove the through-bolts from the end frame.

• Remove the end frame.
• Inspect the end frame and drive housing for cracks or broken ends.

• Remove the frame.
• Check the frame assembly for loose pole shoes and broken or frayed wires.