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    Malibu 2001-2005

    Removal & Installation

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    1. Before servicing the vehicle, refer to the Precautions Section.
      2.  
    2. Remove the fuse labeled HVAC CTRL (BATT).
      3.  
    3. Remove the left closeout panel.
      4.  
    4. Remove the knee bolster.
      5.  
    5. Remove the air temperature actuator screws.
      6.  
    6. Remove the air temperature actuator.
      7.  
    7. Remove the air temperature actuator wire harness connector.

      Click image to see an enlarged view

      Fig. Air temperature actuator removal

      8.  

    To install:

    1. Install the air temperature actuator wire harness connector.
      2.  
    2. Install the air temperature actuator and tighten the mounting screws to 13 inch. lbs. (1.5 Nm).
      3.  
    3. Install the knee bolster
      4.  
    4. Install the left closeout panel.
      5.  
    5. Install the fuse labeled HVAC CTRL (BATT).
      6.  

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