AutoZone 2007 Honda Truck Odyssey 3.5L MFI SOHC VTEC 6cyl | Repair Guides | Steering | Power Steering Pump | Removal & Installation | AutoZone.com

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    Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo, Regal 2001-2005

    Removal & Installation

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    3.1L & 3.4L (VIN E) Engines



    1. Disconnect the negative battery cable.
    2.  
    3. Remove the coolant recovery reservoir and position it aside.
    4.  
    5. Remove the serpentine drive belt from the power steering pump assembly.
    6.  
    7. Detach the ignition control wiring harness near the pump assembly.
    8.  
    9. Disconnect the inlet and outlet hoses from the pump assembly.
    10.  
    11. Unfasten the pump retaining bolts/screws.
    12.  
    13. Remove the pump assembly from the vehicle.
    14.  
    15. Remove the power steering pump pulley from the pump assembly.
    16.  
    17. Remove the reservoir assembly from the pump.

      Click image to see an enlarged view

      Fig. Power steering pump mounting-3.1L and 3.4L (VIN E) engines

    18.  

    To install:

    1. Attach the reservoir to the pump assembly.
    2.  
    3. Install the pulley to the pump.
    4.  
    5. Position the pump to the engine and secure with the retaining bolts/screws. Tighten the bolts/screws to 25 ft. lbs. (34 Nm).
    6.  
    7. Connect the inlet and outlet hoses to the power steering pump.
    8.  
    9. Attach the ignition control wiring harness at the pump assembly.
    10.  
    11. Install the serpentine drive belt over the power steering pump pulley.
    12.  
    13. Install the coolant recovery reservoir.
    14.  
    15. Connect the negative battery cable.
    16.  
    17. Fill and bleed the power steering system.
    18.  

    3.4L Engines



    1. Disconnect the negative battery cable.
    2.  
    3. Remove the coolant recovery reservoir and position it aside.
    4.  
    5. Remove the serpentine drive belt from the power steering pump assembly.
    6.  
    7. Detach the ignition control wiring harness near the pump assembly.
    8.  
    9. Disconnect the inlet and outlet hoses from the pump assembly.
    10.  
    11. Unfasten the pump retaining bolts/screws.
    12.  
    13. Remove the pump assembly from the vehicle.
    14.  
    15. Remove the power steering pump pulley from the pump assembly.
    16.  
    17. Remove the reservoir assembly from the pump.

      Click image to see an enlarged view

      Fig. Power steering pump mounting-3.4L (VIN E) engines

    18.  

    To install:

    1. Attach the reservoir to the pump assembly.
    2.  
    3. Install the pulley to the pump.
    4.  
    5. Position the pump to the engine and secure with the retaining bolts/screws. Tighten the bolts/screws to 25 ft. lbs. (34 Nm).
    6.  
    7. Connect the inlet and outlet hoses to the power steering pump.
    8.  
    9. Attach the ignition control wiring harness at the pump assembly.
    10.  
    11. Install the serpentine drive belt over the power steering pump pulley.
    12.  
    13. Install the coolant recovery reservoir.
    14.  
    15. Connect the negative battery cable.
    16.  
    17. Fill and bleed the power steering system.
    18.  

    3.5L & 3.9L Engines



    Please note that the power steering pump pulley must be removed to access the pump retaining bolts. Special tools are required to draw the pulley off the pump shaft and to later press the pulley onto the pump shaft. A shop press cannot be used to install the pulley or the pump will be damaged.

    1. Place a drain pan under the vehicle.
    2.  
    3. Remove the coolant surge tank (coolant reservoir).
    4.  
    5. Remove the cosmetic/acoustic engine cover.
    6.  
    7. Remove the accessory drive belt.
    8.  
    9. Remove the accessory wiring junction block and set aside.
    10.  
    11. Remove the power steering pump pulley from the pump noting the following:
      1. Use a power steering pump pulley remover. These pullers typically have a ridge that surrounds the collar on the pulley center.
      2.  
      3. Turn the puller screw making sure the center screw is centered in the end of the pump shaft.
      4.  
      5. Draw the pulley from the pump shaft.
      6.  

    12.  
    13. Disconnect the pressure line and return hose from the power steering pump.
    14.  
    15. Unfasten the pump retaining bolts and remove the pump from the engine.

      Click image to see an enlarged view

      Fig. Power steering pump mounting and the pulley removal and installation tool

    16.  

    To install:

    1. Install the pump to the engine. Install the bolts and tighten to 25 ft. lbs. (34 Nm).
    2.  
    3. Connect the power steering return line.
    4.  
    5. Connect the power steering pressure line. Using a -crows foot- adapter and a torque wrench, torque the pressure line fitting to 20 ft. lbs. (27 Nm).
    6.  
    7. Install the power steering pump pulley noting the following.
      1. Use a power steering pump pulley installer such as J 36015, or equivalent. This type of installer threads into the end of the pump shaft. A nut is then turned to press the pulley onto the pump shaft.
      2.  
      3. The face of the pulley hub must be flush with the end of the pump shaft.
        WARNING
        Do not attempt to use a shop press to install a pump pulley.

      4.  

    8.  
    9. Install the accessory wiring junction block.
    10.  
    11. Install the accessory drive belt, making sure it is properly routed and seated in all pulley grooves.
    12.  
    13. Install the coolant surge tank.
    14.  
    15. Install the engine cover.
    16.  
    17. Fill the power steering system and bleed the system. Check for leaks.
    18.  

    3.5L (VIN H) Engine



    Please note that the power steering pump pulley must be removed to access the pump retaining bolts. Special tools are required to draw the pulley off the pump shaft and to later press the pulley onto the pump shaft. A shop press cannot be used to install the pulley or the pump will be damaged.

    1. Place a drain pan under the vehicle.
    2.  
    3. Remove the coolant surge tank (coolant reservoir).
    4.  
    5. Remove the cosmetic/acoustic engine cover.
    6.  
    7. Remove the accessory drive belt.
    8.  
    9. Remove the accessory wiring junction block and set aside.
    10.  
    11. Remove the power steering pump pulley from the pump noting the following:
      1. Use a power steering pump pulley remover. These pullers typically have a ridge that surrounds the collar on the pulley center.
      2.  
      3. Turn the puller screw making sure the center screw is centered in the end of the pump shaft.
      4.  
      5. Draw the pulley from the pump shaft.
      6.  

    12.  
    13. Disconnect the pressure line and return hose from the power steering pump.
    14.  
    15. Unfasten the pump retaining bolts and remove the pump from the engine.

      Click image to see an enlarged view

      Fig. Power steering pump mounting and the pulley removal and installation tool-3.5L VIN H Engine

    16.  

    To install:

    1. Install the pump to the engine. Install the bolts and tighten to 25 ft. lbs. (34 Nm).
    2.  
    3. Connect the power steering return line.
    4.  
    5. Connect the power steering pressure line. Using a -crows foot- adapter and a torque wrench, torque the pressure line fitting to 20 ft. lbs. (27 Nm).
    6.  
    7. Install the power steering pump pulley noting the following.
      1. Use a power steering pump pulley installer such as J 36015, or equivalent. This type of installer threads into the end of the pump shaft. A nut is then turned to press the pulley onto the pump shaft.
      2.  
      3. The face of the pulley hub must be flush with the end of the pump shaft.
        WARNING
        Do not attempt to use a shop press to install a pump pulley.

      4.  

    8.  
    9. Install the accessory wiring junction block.
    10.  
    11. Install the accessory drive belt, making sure it is properly routed and seated in all pulley grooves.
    12.  
    13. Install the coolant surge tank.
    14.  
    15. Install the engine cover.
    16.  
    17. Fill the power steering system and bleed the system. Check for leaks.
    18.  

    3.8L Engine



    1. Disconnect the negative battery cable.
    2.  
    3. Remove the coolant recovery reservoir and bracket.
    4.  
    5. Unfasten the ECM retaining nuts, then remove the cover.
    6.  
    7. Remove the serpentine belt from the pulleys by loosening the automatic belt tensioner.
    8.  
    9. Disconnect the inlet and outlet hoses from the pump.
    10.  
    11. Unfasten the pump mounting bolts, then remove the pump and reservoir.
    12.  
    13. Using a suitable prybar, remove the retaining clips from the reservoir, then separate the reservoir from the pump.
    14.  
    15. Remove the pump pulley using a power steering pump pulley removing tool J-25034-B or equivalent pulley pullers.

      Click image to see an enlarged view

      Fig. Power steering pump mounting-3.8L engines

    16.  

    To install:

    1. Install the reservoir to the pump with a new O-ring seal and install the retaining clip. Make sure the tabs are fully engaged on the pump.
    2.  
    3. Install the pulley to the power steering pump.
    4.  
    5. Install the pump and retaining bolts. Tighten the retaining bolts to 25 ft. lbs. (34 Nm).
    6.  
    7. Connect the inlet and outlet hoses to the pump.
    8.  
    9. Install the serpentine drive belt.
    10.  
    11. Install the ECM cover and secure with the retaining nuts.
    12.  
    13. Connect the negative battery cable.
    14.  
    15. Fill and bleed the power steering system.
    16.  
    17. Allow the engine to warm up, road test the vehicle and recheck the fluid level.
    18.  
    19. Check the system for leaks, road test and recheck the fluid level.
    20.  

    1. Disconnect the negative battery cable.
    2.  
    3. Remove the coolant recovery reservoir and bracket.
    4.  
    5. Unfasten the ECM retaining nuts, then remove the cover.
    6.  
    7. Remove the serpentine belt from the pulleys by loosening the automatic belt tensioner.
    8.  
    9. Disconnect the inlet and outlet hoses from the pump.
    10.  
    11. Unfasten the pump mounting bolts, then remove the pump and reservoir.
    12.  
    13. Using a suitable prybar, remove the retaining clips from the reservoir, then separate the reservoir from the pump.
    14.  
    15. Remove the pump pulley using a power steering pump pulley removing tool J-25034-B or equivalent pulley pullers.

      Click image to see an enlarged view

      Fig. Power steering pump mounting-3.8L engines

    16.  

    To install:

    1. Install the reservoir to the pump with a new O-ring seal and install the retaining clip. Make sure the tabs are fully engaged on the pump.
    2.  
    3. Install the pulley to the power steering pump.
    4.  
    5. Install the pump and retaining bolts. Tighten the retaining bolts to 25 ft. lbs. (34 Nm).
    6.  
    7. Connect the inlet and outlet hoses to the pump.
    8.  
    9. Install the serpentine drive belt.
    10.  
    11. Install the ECM cover and secure with the retaining nuts.
    12.  
    13. Connect the negative battery cable.
    14.  
    15. Fill and bleed the power steering system.
    16.  
    17. Allow the engine to warm up, road test the vehicle and recheck the fluid level.
    18.  
    19. Check the system for leaks, road test and recheck the fluid level.
    20.  

    5.3L Engine



    1. Disconnect the negative battery cable.
    2.  
    3. Remove the drive belt.
    4.  
    5. Remove the power steering pump pulley, using a suitable puller.
      NOTE
      Use an appropriate tool to remove the power steering fluid from the reservoir before relocating the clamp. Also plug the end of the hose between the reservoir and the power steering pump to limit the leakage of the steering fluid.

    6.  
    7. Remove the power steering pump hose clamp then disconnect the hose.
    8.  
    9. Remove the power steering high pressure hose.
    10.  
    11. Remove the bolt and the power steering pump.
    12.  

    To install:

    1. Installation is the reverse of the removal procedure, noting the following tightening specifications:
      1. Power steering pump mounting bolt: 18 ft. lbs. (25 Nm)
      2.  
      3. Power steering high pressure hose fitting: 20 ft. lbs. (27 Nm).
      4.  

    2.  
    3. Fill and bleed the power steering system.
    4.  
    5. Allow the engine to warm up, road test the vehicle and recheck the fluid level.
    6.  
    7. Check the system for leaks, road test and recheck the fluid level.
    8.  

    1. Disconnect the negative battery cable.
    2.  
    3. Remove the drive belt.
    4.  
    5. Remove the power steering pump pulley, using a suitable puller.
      NOTE
      Use an appropriate tool to remove the power steering fluid from the reservoir before relocating the clamp. Also plug the end of the hose between the reservoir and the power steering pump to limit the leakage of the steering fluid.

    6.  
    7. Remove the power steering pump hose clamp then disconnect the hose.
    8.  
    9. Remove the power steering high pressure hose.
    10.  
    11. Remove the bolt and the power steering pump.
    12.  

    To install:

    1. Installation is the reverse of the removal procedure, noting the following tightening specifications:
      1. Power steering pump mounting bolt: 18 ft. lbs. (25 Nm)
      2.  
      3. Power steering high pressure hose fitting: 20 ft. lbs. (27 Nm).
      4.  

    2.  
    3. Fill and bleed the power steering system.
    4.  
    5. Allow the engine to warm up, road test the vehicle and recheck the fluid level.
    6.  
    7. Check the system for leaks, road test and recheck the fluid level.
    8.  

     
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