300M, Concorde, Intrepid, LHS, 1998-2004

Throttle Body

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Removal & Installation



2.7L Engine
  1. Disconnect negative cable from battery
  2.  
  3. Disconnect air plenum from throttle body.
  4.  
  5. Hold throttle lever in wide open position.
  6.  
  7. Remove throttle cable and speed control cables from throttle arm.
  8.  
  9. Remove throttle cable bracket.
  10.  
  11. Remove EGR tube from intake manifold to EGR valve.
  12.  
  13. Disconnect electrical connectors from throttle body.
  14.  
  15. Remove 3 throttle body bolts.
  16.  
  17. Remove purge hose.
  18.  
  19. Remove throttle body.
  20.  
  21. Clean mating surfaces.
  22.  

To install:

  1. Install throttle body and bolts.
  2.  
  3. Tighten bolts to 19 ft. lbs. (26 Nm) torque.
  4.  
  5. Connect purge tube to nipple on throttle body.
  6.  
  7. Hold throttle lever in wide open throttle position.
  8.  
  9. Install throttle cable and speed control cable.
  10.  
  11. Install throttle cable bracket and tighten bolts.
  12.  
  13. Install EGR tube from intake manifold to EGR valve. Tighten bolts.
  14.  
  15. Install air plenum and tighten clamp.
  16.  
  17. Connect negative cable to battery.
  18.  

3.2L & 3.5L Engines
  1. Disconnect negative cable from battery
  2.  
  3. Remove wiper arms.
  4.  
  5. Remove cowl screen.
  6.  
  7. Remove cowl plenum.
  8.  
  9. Disconnect air plenum from throttle body.
  10.  
  11. Remove throttle cable bracket.
  12.  
  13. Disconnect electrical connectors.
  14.  
  15. Disconnect top vacuum hose.
  16.  
  17. Remove 3 throttle body bolts.
  18.  
  19. Disconnect purge hose from throttle body.
  20.  
  21. Hold throttle lever in wide open position. Remove throttle cable and speed control cables from throttle arm.
  22.  
  23. Clean mating surfaces.
  24.  

To install:

  1. Hold throttle lever in wide open throttle position. Install throttle cable and speed control cable.
  2.  
  3. Connect purge tube to nipple on throttle body.
  4.  
  5. Install throttle body and bolts.
  6.  
  7. Tighten bolts to 19 ft. lbs. (26 Nm) torque.
  8.  
  9. Install vacuum hose.
  10.  
  11. Install throttle cable bracket and tighten bolts.
  12.  
  13. Install air plenum and tighten clamp.
  14.  
  15. Install cowl plenum.
  16.  
  17. Install cowl screen.
  18.  
  19. Install wiper arms.
  20.  
  21. Connect negative cable to battery.
  22.  

 
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