626 1999-2001

Crankshaft Damper (Balancer)

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Removal & Installation



2.0L (Fs) Engine

Specific to:

Mazda 626 1999-2002

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Refer to the illustration of the exploded view of the timing belt assembly for component location and torque specifications.
  4.  
  5. Remove or disconnect the following:
    CAUTION
    The CKP sensor rotor is on the rear of the crankshaft pulley and can be damaged if the pulley is not removed carefully.



    Negative battery cable
     
    Crankshaft Position (CKP) sensor
     
    Camshaft Position (CMP) sensor on Protégé models
     
    Spark plugs
     
    Power steering pump and bracket, leave the lines attached and position the pump aside on 2.0L (FS) engines
     
    Drive belt
     
    Water pump pulley
     



    Crankshaft pulley using special tools 49 G011 103, 49 E011 1A1 and 49 S120 710. Refer to the illustration for tool positioning.

    Click image to see an enlarged view

    Fig. Remove the crankshaft pulley using special tools 49 G011 v103, 49 E011 1A1 and 49 S120 710-1.8L (FP) and 2.0L (FS) engines

     

  6.  

To install:

  1. Install or connect the following:

    Crankshaft pulley using special tools 49 G011 v103, 49 E011 1A1 and 49 S120 710 and tighten the bolt to 116-122 ft. lbs. (157-166 Nm).
     
    Water pump pulley. Refer to the exploded view of the timing belt components for torque specifications.
     
    Drive belt
     
    Power steering bracket and pump, if removed
     
    Spark plugs
     
    CKP sensor
     
    Negative battery cable
     

  2.  

2.5L (Kl) Engine

Specific to:

Mazda 626 1999-2002

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Refer to the illustration of the exploded view of the timing belt assembly for component location and torque specifications.
  4.  
  5. Remove or disconnect the following:
    CAUTION
    The CKP sensor rotor is on the rear of the crankshaft pulley and can be damaged if the pulley is not removed carefully.



    Negative battery cable
     
    Crankshaft Position (CKP) sensor
     
    Spark plugs
     
    Power steering pump, leave the lines attached and position the pump aside
     
    Drive belt
     
    Water pump pulley
     
    Idler pulley bracket
     



    Crankshaft pulley using special tools 49 E011 1A1 and 49 S120 710. Refer to the illustration for tool positioning.

    Click image to see an enlarged view

    Fig. Remove the crankshaft pulley using special tools 49 E011 1A1 and 49 S120 710-2.5L (KL) engines

     

  6.  

To install:

  1. Install or connect the following:

    Crankshaft pulley using special tools 49 E011 1A1 and 49 S120 710. Refer to the illustration for tool positioning. Tighten the bolt to 16-122 ft. lbs. (157-166 Nm).
     
    Idler pulley bracket.
     
    Water pump pulley.
     
    Drive belt
     
    Power steering pump
     
    Spark plugs
     
    CKP sensor
     
    Negative battery cable
     

  2.  

 
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