626 1999-2001

Removal & Installation

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Fig. Exploded view of the fuel tank assembly and related components

  1. Remove the fuel pump relay.
  2.  
  3. Start the engine.
  4.  
  5. After the engine stalls, crank the engine several times.
  6.  
  7. Turn off the ignition switch.
  8.  
  9. Install the fuel pump relay.
  10.  
  11. Remove the fuel-filler cap and release the pressure in the fuel tank.
  12.  
  13. Disconnect the negative battery cable.
  14.  
  15. Siphon the fuel from the fuel tank.
  16.  
  17. Remove the fuel tank components, following the numbered sequence in the figure.
  18.  

<To install:>

  1. Install the removed components in the reverse order of numbered sequence for removal.
  2.  
  3. Replace damaged or deformed fuel hose, fuel pipe, and hose clamps.
  4.  
  5. When installing the fuel hose onto the fuel pipe, fit the hose onto the pipe more than 1.00 in. (25 mm).
  6.  
  7. When the pipe has a stopper, fit the hose until it contacts the stopper.
  8.  
  9. Install a hose clamp over the fuel hose within the clamp installation range as shown, avoiding the original clamp position.

    Click image to see an enlarged view

    Fig. Install a hose clamp over the fuel hose within the clamp installation range as shown, avoiding the original clamp position.

  10.  
  11. When installing two clamps, their tabs must be positioned more than 45° (desired 180°) apart.
  12.  

 
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