626 1999-2001

Fuel Pump

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Drain the fuel from the tank.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Fuel pump electrical connector
     
    Hoses from the fuel tank
     
    Pressure control valve
     
    Fuel tank pressure sensor
     
    Fuel pipe
     
    Pre-silencer insulator
     
    Fuel tank strap while supporting the fuel tank
     
    Fuel tank
     
    All fuel hoses from the fuel pump unit
     
    Fuel pump ring retainers and the ring
     
    Fuel pump and gaskets from the fuel tank

    Click image to see an enlarged view

    Fig. Exploded view of the fuel pump assembly-626



    Click image to see an enlarged view

    Fig. Exploded view of the fuel tank assembly-626

     

  8.  

To install:

  1. Install or connect the following:

    Fuel pump using a new gasket
     
    Fuel pump ring and tighten the fasteners to 19 inch lbs. (2 Nm)
     
    Fuel hoses to the fuel pump
     
    Fuel tank
     
    Fuel tank strap while supporting the fuel tank. Refer to the illustration for torque specifications.
     
    Pre-silencer insulator
     
    Fuel pipe
     
    Fuel tank pressure sensor
     
    Pressure control valve
     
    Hoses to the fuel tank
     
    Fuel pump electrical connector
     
    Negative battery cable
     

  2.  
  3. Add a minimum of 10 gallons of fuel to the tank and check for leaks.
  4.  

 
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