9-3 1999

Fuel Rail (Supply Manifold) & Injectors

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Removal & Installation



  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Resonator
     
    Cowl on turbo engines only
     
    Crankcase breather hose
     
    Idle adjusting valve
     
    Dipstick holder bracket
     
    Throttle and cruise control cable bracket
     
    Fuel pressure and return lines
     
    Four retaining bolts and 2 covers on the fuel rail
     
    Electrical connectors to fuel rail
     
    Fuel rail
     
    Injector locking clips
     
    Injectors
     

  6.  

To install:

  1. Lubricate injector O-rings with petroleum jelly
  2.  
  3. Install or connect the following:

    Injectors and clips to fuel rail and place the fuel rail into position
     
    Electrical connections to fuel rail. Press the fuel rail into place.
     
    Two covers and 4 bolts
     
    Fuel pressure and return lines
     
    Throttle and cruise control cable bracket
     
    Dipstick holder bracket
     
    Idle adjusting valve
     
    Crankcase breather hose
     
    Resonator
     
    Cowl on turbo engines only
     
    Negative battery cable
     

  4.  
  5. Start the vehicle, check for leaks and repair if necessary.
  6.  

 
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