Astro, Safari 1997-2005

Alternator

Print

Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect negative battery cable.
  4.  
  5. Remove air intake assembly.
  6.  
  7. Remove accessory belt.
  8.  
  9. Remove heater hose brace, if necessary.
  10.  
  11. Disconnect wires.
  12.  
  13. Remove mounting bolts.
  14.  
  15. Remove alternator.
  16.  

To install:

  1. Install alternator and loosely install the mounting bolts.
  2.  
  3. Tighten the rear bolt to 37 ft. lbs. (50 Nm) and the front bolt to 18 ft. lbs. (25 Nm).
  4.  
  5. Tighten the brace-to-alternator and brace-to-intake retainers to 18 ft. lbs. (25 Nm). Tighten the brace-to-engine stud nut to 37 ft. lbs. (50 Nm).
  6.  
  7. Connect wires and the battery feed wire nut and tighten to 89 inch lbs.
  8.  
  9. Install heater hose bracket.
  10.  
  11. Install accessory belt.
  12.  
  13. Install air intake assembly.
  14.  
  15. Connect negative battery cable.
  16.  

 
label.common.footer.alt.autozoneLogo