Aura, Outlook 2007

Transfer Case Removal & Installation

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Fig. Transfer case assembly mounting-Outlook

  1. Raise and support the vehicle.
  2.  
  3. Drain the transfer case fluid.
  4.  
  5. Remove the propeller shaft.
  6.  
  7. Remove the right wheel drive shaft.
  8.  
  9. Remove the exhaust flexible pipe.
  10.  
  11. Remove the engine rear mount bracket.
  12.  
  13. Support the transaxle with a jackstand.
  14.  
  15. Remove the transfer case bolts and the transfer case.
  16.  
  17. Remove the transfer case O-ring seal and the intermediate shaft seal.
  18.  

To install:

  1. Install a new intermediate shaft seal and a new transfer case O-ring seal.
  2.  
  3. Install the transfer case and tighten the bolts to 37 ft. lbs. (50 Nm).
  4.  
  5. Install the remaining components in the reverse of removal.
  6.  

 
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