Aveo 2004-2005

Flywheel

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Removal & Installation



  1. Remove the engine assembly from the vehicle and mount in suitable engine stand.
  2.  
  3. Separate the transaxle assembly from the engine.
  4.  
  5. Remove the flywheel bolts.
  6.  
  7. Remove the flywheel.

    Click image to see an enlarged view

    Fig. Flywheel mounting location-1.6L Engine

  8.  

To install:

  1. Install the flywheel. Tighten the flywheel bolts as follows:
    1. Automatic transaxles: Tighten the bolts to 44 ft. lbs. (60 Nm).
    2.  
    3. Manual Transaxles:

      Step 1: Tighten the bolts to 25 ft. lbs. (35 Nm).
       
      Step 2: Tighten the bolts an additional 30 degrees
       
      Step 3: Tighten the bolts an additional 15 degrees
       

    4.  

  2.  
  3. Install the engine/transaxle assembly into the vehicle.
  4.  

 
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