Aveo 2004-2005

Removal & Installation

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  1. Relieve the fuel system pressure.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Remove the rear seat.
  6.  
  7. Remove the fuel pump access cover.
  8.  
  9. Disconnect the electrical connector at the fuel pump assembly.
  10.  
  11. Disconnect the fuel line.
  12.  
  13. Remove the fuel pump assembly clip.
  14.  
  15. Remove the fuel pump assembly from the tank.
  16.  
  17. Remove and discard the gasket.

    Click image to see an enlarged view

    Fig. The location of the fuel level sending unit

  18.  

To install:

  1. Clean the gasket mating surface on the fuel tank.
  2.  
  3. Position the new gasket in place.
  4.  
  5. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
  6.  
  7. Install the fuel pump assembly clip.
  8.  
  9. Connect the fuel pump assembly connector.
  10.  
  11. Install the fuel pump line.
  12.  
  13. Install the fuel pump access cover.
  14.  
  15. Install the EF10 fuse.
  16.  
  17. Connect the negative battery cable.
  18.  
  19. Perform an operational check of the fuel pump.
  20.  
  21. Install the rear seat.
  22.  

 
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