Aveo 2006-2007

Removal & Installation

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Manual A/C



Hatchback Models
  1. Disconnect the negative battery cable.
  2.  
  3. Remove the instrument panel lower cover using a suitable pry tool.
  4.  
  5. Remove the control panel retaining screws.
  6.  
  7. Pull out the control panel enough to provide clearance to remove the control cables.
  8.  
  9. Disconnect the mechanical control cables by gently prying off the cable eyelet and unsnapping the cable housing from the mechanical slide.
  10.  
  11. Disconnect the electrical connectors.
  12.  

To install:

  1. Connect the electrical connectors to the proper sockets on the back of the controller.
  2.  
  3. Install the mechanical cable housings to the proper control positions.
  4.  
  5. Install the eyelets on the end of each cable, pressing each onto the proper post.
  6.  
  7. Install the control panel by gently inserting the controller into the proper position on the center console.
  8.  
  9. Install the lower retaining screws and tighten to 27 inch lbs. (3 Nm).
  10.  
  11. Install the lower instrument panel cover.
  12.  
  13. Connect the negative battery cable.
  14.  
  15. Confirm proper operation of the control panel by moving it through all of the possible functioning positions.
  16.  

Sedan Models
  1. Disconnect the negative battery cable.
  2.  
  3. Remove the audio system.
  4.  
  5. Remove the lower left and right control panel retaining screws.
  6.  
  7. Remove the control panel by pulling it out to provide clearance for removal of the cable.
  8.  
  9. Disconnect the mechanical control cables by gently prying off the cable eyelet and unsnapping the cable housing from the mechanical slide.
  10.  
  11. Disconnect the electrical connectors.
  12.  

To install:

  1. Connect the electrical connectors to the proper sockets on the back of the controller.
  2.  
  3. Install the mechanical cable housings to the proper control positions.
  4.  
  5. Install the eyelets on the end of each cable, pressing each onto the proper post.
  6.  
  7. Install the controller by gently inserting the controller into the proper position on the center console.
  8.  
  9. Install the lower retaining screws and tighten to 27 inch lbs. (3 Nm).
  10.  
  11. Install the radio.
  12.  
  13. Connect the negative battery cable.
  14.  
  15. Confirm proper operation of the control panel by moving it through all of the possible functioning positions.
  16.  

With Automatic Temperature Control (Atc)



  1. Disconnect the negative battery cable.
  2.  
  3. Remove the audio system trim molding.
  4.  
  5. Remove the lower HVAC control assembly trim molding.
  6.  
  7. Remove the HVAC control assembly screws.
  8.  
  9. Disconnect the electrical connectors.
  10.  
  11. Remove the HVAC control assembly.

    Click image to see an enlarged view

    Fig. Location of the automatic HVAC control panel-2007 model shown, others similar

  12.  

To install:

  1. Connect the electrical connectors.
  2.  
  3. Position the HVAC control assembly on the center molding and install the retaining screws. Tighten the screws to 18 inch lbs. (2 Nm).
  4.  
  5. Install the audio trim panel.
  6.  
  7. Connect the negative battery cable.
  8.  

 
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