Aztek, Rendezvous 2001-2005

Removal & Installation

Print

3.4L Engine



  1. Remove the fuel sender assembly.
  2.  
  3. Disconnect the fuel pump electrical connector.
  4.  
  5. Remove the fuel level sensor electrical connector retaining clip.
  6.  
  7. Disconnect the fuel level sensor electrical connector from under the fuel sender cover.
  8.  
  9. Remove the fuel level sensor retaining clip.
  10.  
  11. Squeeze the locking tangs and remove the fuel level sensor from the modular fuel sender.
  12.  

To install:

Click image to see an enlarged view

Fig. Expanded view of the fuel level sending unit assembly and its pump electrical connector (2); the sensor itself (3); retaining clips (4); and the electrical connector under the cover (5);

  1. Install the fuel level sensor to the modular fuel sender.
  2.  
  3. Install the fuel level sensor retaining clip.
  4.  
  5. Connect the fuel level sensor electrical connector.
  6.  
  7. Install the fuel level sensor electrical connector retaining clip.
  8.  
  9. Connect the fuel pump electrical connector.
  10.  
  11. Install the fuel sender assembly.
  12.  
  13. Inspect for fuel leaks with the following procedure:

    Turn ON the ignition for 2 seconds.
     
    Turn OFF the ignition for 10 seconds.
     
    Turn ON the ignition.
     
    Inspect for fuel leaks.
     

  14.  

3.6L Engine



  1. Remove the fuel sender from the fuel tank.
  2.  
  3. Disconnect the fuel level sensor electrical connector located in the module cover.
  4.  
  5. Use a small flat-bladed tool in order to disengage the fuel level sensor retainer.
  6.  
  7. Slide the fuel level sensor down in order to remove the fuel level sensor from the fuel sender module.
  8.  

To install:

  1. Slide the fuel level sensor up in order to install the fuel level sensor to the fuel sender module.
  2.  
  3. Ensure that the fuel level sensor retainer is properly engaged.

    Click image to see an enlarged view

    Fig. Make sure the sensor is properly installed

  4.  
  5. Connect the fuel level sensor electrical connector.
  6.  
  7. Install the fuel sender to the fuel tank.
  8.  

 
label.common.footer.alt.autozoneLogo