BMW X5 2000-05

Driven Disc & Pressure Plate

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Removal & Installation



  1. Remove the transmission assembly. For additional information, please refer to the following topic: -Manual Transmission Assembly, Removal & Installation-.
  2.  
  3. Lock the flywheel with Special Tool 11-2-170
  4.  
  5. Loosen the bolts and remove the pressure plate from the flywheel assembly.
  6.  
  7. Remove the driven disc from the flywheel.

    Click image to see an enlarged view

    Fig. Remove the mounting bolts to remove the pressure plate



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    Fig. Remove the driven disc (1) from the flywheel assembly

  8.  

To install:

  1. Install Special Tool 21-2-180 to the pressure plate. Locking hooks must engage in the openings of the pressure plate.
  2.  
  3. Squeeze the handles of the Special Tool 21-2-180 as far as it will go, and tighten the knurled screws.
  4.  
  5. Fit Special Tool 21-2-170 and tighten down the knurled bolt.
  6.  
  7. Screw in the spindle until the diaphragm spring is pretensioned up to the stop.
  8.  
  9. Install the driven disc to the flywheel using a clutch alignment tool.
  10.  
  11. Fit the pressure plate onto the flywheel assembly. Align the dowel pins when installing. Install the plate mounting bolts.
  12.  
  13. Release the spindle until the tension is completely removed from the diaphragm spring.
  14.  
  15. Release the knurled screws and remove Special Tool 21-2-170 from the pressure plate.
  16.  
  17. Release the knurled screws and remove Special Tool 21-2-180 from the pressure plate.
  18.  
  19. Remove the clutch alignment tool.
  20.  
  21. Install the transmission assembly.
  22.  

 
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