BMW X5 2000-05

Removal & Installation

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Click image to see an enlarged view

Fig. Exploded view of the rear halfshaft and suspension system-X5 Series

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:
    NOTE
    The wheel bearing will be destroyed when the flange is removed. The wheel bearing must be replaced.



    Negative battery cable
     
    Rear tire and wheel assembly
     
    Collar nut
     
    Brake disc
     
    ABS sensor
     
    Retaining nut from the output flange. Remove the drive flange hub
     



    Halfshaft from the vehicle by removing the shaft from the final drive output flange and by pressing the halfshaft out of the drive flange hub using tool Nos. 33-2-116, 201, 202 and 203
     

  4.  
  5. Press out the drive flange hub.
  6.  
  7. Pull out the seal with a suitable tool.
  8.  
  9. If the bearing inner race is damaged, pull it off of the drive flange hub with tool No. 33-3-240.
  10.  

To install:

  1. Using an appropriate bearing installer, install the wheel bearing assembly, install the seal, then insert the snapring, and install the drive flange hub.
  2.  
  3. Install or connect the following:

    Axle shaft seal
     
    Output shaft, using tool Nos. 33-2-115, 116 and 118
     
    Output shaft to the final drive. Torque the bolts to 61 ft. lbs. (83 Nm).
     
    Outer nut with bearing surface lightly oiled. Torque the nut to 310 ft. lbs. (420 Nm).
     
    Brake disc
     
    ABS sensor
     
    Rear tire and wheel assembly
     
    Negative battery cable

    Click image to see an enlarged view

    Fig. Halfshaft removal tools Nos. 33-2-116, 33-4-201, 201 and 203



    Click image to see an enlarged view

    Fig. Drive flange hub tool Nos. 33-2-115, 116 and 118 used for drive flange installation

     

  4.  

3.0L Engines



Front
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Front wheel
     
    Reinforcement plate
     
    Front splash guard
     
    ABS pulse generator
     
    Brake caliper from disc and tie out of the way with the hose still connected
     
    Steering gear tie rod from swivel bearing
     
    Tension strut, with guide joint, from swivel bearing
     
    Control arm from swivel bearing
     
    Collar nut on halfshaft, press halfshaft out of drive flange
     
    Halfshaft
     

  4.  

To install:

  1. Push in output shaft over the resistance of the retaining ring until it snaps in place.
  2.  


NOTE
Use a new snap ring on halfshaft spline

  1. Install or connect the following:

    Collar nut
     
    Control arm to swivel bearing
     
    Tension strut to swivel bearing
     
    Tie rod to swivel bearing
     
    Brake caliper to disc
     
    ABS pulse generator
     
    Front wheel
     
    Splash guard
     
    Reinforcement plate
     

  2.  
  3. Check the front axle differential fluid level.
  4.  

Rear
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Rear wheel
     
    Rear muffler from center muffler
     
    Flange bolts to differential
     
    Depressurize ride control system, if equipped
     

  4.  
  5. Raise the rear wheel carrier with a proper jack and support.
  6.  
  7. Press the halfshaft from the wheel carrier.
  8.  
  9. Remove the halfshaft.
  10.  

To install:

  1. Position the halfshaft and press into the wheel carrier.
  2.  
  3. Fit the shims, then install the bolts on the inner halfshaft flange to 61 ft. lbs. (83 Nm).
  4.  
  5. Attach the rear muffler to the center muffler.
  6.  
  7. Install the rear wheel.
  8.  

4.4L & 4.6L Engines



Front


Click image to see an enlarged view

Fig. Assembled view of the front axle assembly-X5 Series

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Front wheel
     
    Reinforcement plate
     
    Front splash guard
     
    Swivel bearing
     
    Output shaft from the differential by pressing it out with special tool 31-5-110
     

  4.  

To install:

  1. Install or connect the following:

    New output shaft radial seal
     
    New snap ring on the output shaft
     
    Press the output shaft in by pushing it in over the resistance of the snap ring
     
    Swivel bearing
     
    Front splash guard
     
    Reinforcement plate
     
    Front wheel
     
    Negative battery cable
     

  2.  

Rear


Click image to see an enlarged view

Fig. Assembled view of the rear halfshaft and suspension system-X5 Series

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Rear tire and wheel assembly
     
    Collar nut
     
    Brake disc
     
    ABS sensor
     
    Retaining nut from the output flange and remove the drive flange hub
     

  4.  


NOTE
The wheel bearing will be destroyed when the flange is removed. The wheel bearing must be replaced.



Halfshaft from the vehicle by removing the shaft from the final drive output flange and by pressing the halfshaft out of the drive flange hub using tool Nos. 33-2-116, 201, 202 and 203
 

  1. Press out the drive flange hub.
  2.  
  3. Pull out the seal with a suitable tool.
  4.  
  5. If the bearing inner race is damaged, pull it off of the drive flange hub with tool No. 33-3-240.
  6.  

To install:

  1. Using an appropriate bearing installer, install the wheel bearing assembly, install the seal, then insert the snapring, and install the drive flange hub.
  2.  
  3. Install or connect the following:

    Axle shaft seal
     
    Output shaft, using tool Nos. 33-2-115, 116 and 118
     
    Output shaft to the final drive. Torque the bolts to 61 ft. lbs. (83 Nm).
     
    Outer nut with bearing surface lightly oiled. Torque the nut to 310 ft. lbs. (420 Nm).
     
    Brake disc
     
    ABS sensor
     
    Rear tire and wheel assembly
     
    Negative battery cable
     

  4.  


    Click image to see an enlarged view

    Fig. Halfshaft removal tools Nos. 33-2-116, 33-4-201, 201 and 203



    Click image to see an enlarged view

    Fig. Drive flange hub tool Nos. 33-2-115, 116 and 118 used for drive flange installation


Front





Click image to see an enlarged view

Fig. Exploded view of the front axle assembly-X5 Series

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Front wheel
     
    Reinforcement plate
     
    Front splash guard
     
    Swivel bearing
     
    Output shaft from the differential by pressing it out with special tool 31-5-110
     

  4.  

To install:

  1. Install or connect the following:

    New output shaft radial seal
     
    New snap ring on the output shaft
     
    Press the output shaft in by pushing it in over the resistance of the snap ring
     
    Swivel bearing
     
    Front splash guard
     
    Reinforcement plate
     
    Front wheel
     
    Negatice battery cable
     

  2.  

 
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