Make sure the wheels of the vehicle are in the straight ahead position and the steering column in the LOCK position before disconnecting the steering column or intermediate shaft from the steering gear. Failure to do so will cause the SIR coil assembly to become uncentered, which may cause damage to the coil assembly.
Lock the steering column by installing tool J-42640 into the underside of the steering column.
Remove or disconnect the following:
Negative battery cable
Range selector cable from the range selector lever
Range selector cable with the bracket from the transmission case
Transaxle electrical connector
Wiring harness from the wiring harness retainer
Ground cable bolt from the transaxle
Install an engine support fixture.
Failure to disconnect the intermediate shaft from the rack and pinion steering gear stub shaft can result in damage to the steering gear or to the intermediate shaft. This damage may cause loss of steering control, which could result in an accident and possible personal injury.
Upper engine-to-transaxle case bolts
Front tire and wheel assembly
Front fascia extensions from each side
Front air deflector
Intermediate shaft lower pinch bolt
Intermediate shaft from the power steering gear
Power steering gear heat shield
Power steering gear mounting bolts
Power steering line retainers from the frame and attach the gear to the exhaust manifold
Loosen the two mounting nuts to allow removal of the brake pressure modulator valve from the bracket.
Brake line retainers from the frame
Left transaxle mount
Front transaxle mount bracket with mount attached
Right and left drive axles from the transaxle
Transmission oil cooler hoses from the transaxle
Transaxle fluid filler tube
Torque converter cover
Flywheel-to-torque converter bolts
Support transaxle using an appropriate transaxle jack.
Vehicle Speed Sensor (VSS) electrical connector
Torque strut bracket-to-transaxle bolts
Torque strut bracket-to-engine bolts
Torque strut bracket
Engine-to-transaxle case bolt
Remaining transaxle-to-engine bolt
Installation is the reverse of removal, please note the following specifications:
Left transaxle bracket bolts to 81 ft. lbs. (110 Nm)
Rear transaxle bracket bolts to 46 ft. lbs. (63 Nm)
Lower transaxle bolts to 55 ft. lbs. (75 Nm)
Torque strut bracket-to-engine bolts to 48 ft. lbs. (65 Nm)
Torque strut bracket-to-transaxle bolts to 26 ft. lbs. (36 Nm)
Flywheel-to-torque converter bolts to 46 ft. lbs. (63 Nm)
Brake pressure modulator valve nuts 89 inch lbs. (10 Nm)
Power steering gear mounting bolts to 95 ft. lbs. (70 Nm)
Intermediate shaft lower pinch bolt to 33 ft. lbs. (45 Nm)
Upper transaxle case-to-engine bolts to 55 ft. lbs. (75 Nm)
Range selector cable bracket nuts to 18 ft. lbs. (25 Nm)
Check and adjust transaxle fluid level.
Road test vehicle and check for transaxle leaks.