Bonneville, LeSabre, Park Avenue 2000-2005

CV-Joints

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Overhaul



Inner CV-Joint & Boot
  1. Raise and safely support the vehicle.
  2.  
  3. Remove or disconnect the following:

    Front wheel
     
    Halfshaft and place it in a vise
     
    Small CV-joint boot clamp, cut and discard it
     
    Large CV-joint boot clamp, cut and discard it
     
    CV-joint boot by sliding it away from the tripod joint
     
    Tripod housing from the tripod spider
     
    Inboard spacer ring and slide it rearward on the shaft
     
    Outboard retaining ring
     
    Tripod joint spider assembly
     
    Inboard spacer ring and discard it
     
    Tripod joint spider assembly by tapping it from the halfshaft with a brass drift
     
    Tripod spider retaining ring and discard it
     
    Trilobal tripod bushing from the housing
     
    CV-joint boot
     

  4.  
  5. Thoroughly clean and inspect all parts.

    Click image to see an enlarged view

    Fig. Exploded view of the halfshaft assembly

  6.  

To install:

  1. Install or connect the following:

    Small boot clamp
     
    CV-joint boot
     
    New inboard spacer ring. Slide it rearward on the shaft past the 2nd groove
     
    Tripod joint spider assembly onto the shaft until it passes the 2nd groove
     

  2.  
  3. Assemble the tripod spider assembly onto the halfshaft as follows:
    1. Position the tripod spider assembly onto the shop press plate.
    2.  
    3. Position the halfshaft onto the tripod spider assembly, in the shop press.
    4.  
    5. Press the halfshaft into the tripod spider assembly until the spider assembly passes the 2nd groove.
      WARNING
      When assembling the tripod assembly onto the halfshaft, do not exceed 4,000 lbs. pressure.

    6.  

  4.  
  5. Remove the halfshaft from the shop press and place it in vise.
  6.  
  7. Install or connect the following:

    New outboard retaining ring into the axle shaft groove
     
    Tripod joint spider assembly, slide it against the outboard retaining ring using a brass drift
     
    Inboard spacer ring, seat it in the groove
     

  8.  
  9. Use 1 / 2 of the grease supplied in the kit into the boot and the other 1 / s into the tripod housing.
    NOTE
    Make sure the boot lies flat against the trilobal bushing.



    Trilobal tripod bushing flush with the tripod housing face
     
    New large seal clamp onto the CV-joint boot
     
    Tripod housing, slide it over the tripod joint spider assembly
     
    CV-joint boot/clamp, slide it into place, over the trilobal tripod bushing with the seal lip in the groove
     

  10.  
  11. Using the crimp tool, a torque wrench and a breaker bar, crimp the small CV-joint boot clamp to 100 ft. lbs. (136 Nm).
  12.  
  13. Using the crimp tool, latch the large CV-joint boot clamp.
  14.  
  15. Install the halfshaft and the front wheel.
  16.  

Outer CV-Joint
  1. Remove or disconnect the following:

    Front wheel
     
    Halfshaft
     
    Swage ring using a hand grinder
     
    Large boot clamp
     
    CV-joint boot, slide it away from the CV-joint
     
    CV-joint assembly by spreading the inner race-to-axle shaft retaining ring ears using Snapring Pliers
     
    CV-joint boot from the axle shaft
     

  2.  
  3. Disassemble the chrome alloy balls from the CV-joint cage as follows:
    1. Position a brass drift against the CV-joint cage and tap it with a hammer to tilt the cage.
    2.  
    3. Chrome alloy ball from the cage.
    4.  
    5. Tilt the cage in the opposite direction.
    6.  
    7. Remove the opposite chrome alloy ball.
    8.  
    9. Repeat the procedure until all 6 balls are removed.
    10.  

  4.  
  5. Disassemble the CV-joint cage and inner race as follows:
    1. Pivot the cage and race 90 degrees to the center line of the outer race.
    2.  
    3. Align the cage windows with outer race lands.
    4.  
    5. Remove the cage from the outer race.
    6.  
    7. Rotate the inner race upward and remove it from the cage.
    8.  

  6.  
  7. Thoroughly clean and inspect all parts.

    Click image to see an enlarged view

    Fig. Disconnecting the outer CV-joint from the axle shaft



    Click image to see an enlarged view

    Fig. Tilting the cage-Outer CV-joint



    Click image to see an enlarged view

    Fig. View the cage and inner race-Outer CV-joint



    Click image to see an enlarged view

    Fig. Positioning the boot-Outer CV-joint

  8.  

To install:

  1. Lubricate the parts with a light coat of grease.
  2.  
  3. Assemble the CV-joint cage and inner race, as follows:
    1. Rotate the inner race 90 degrees to the cage centerline.
    2.  
    3. Align the cage windows with inner race lands.
    4.  
    5. Insert the inner race into the cage by rotating the inner race downward.
    6.  
    7. Insert the cage/inner race into the outer race.
    8.  

  4.  
  5. Assemble the chrome alloy balls into the CV-joint cage, as follows:
    1. Position a brass drift against the CV-joint cage and tap it with a hammer to tilt the cage.
    2.  
    3. Insert the 1st chrome alloy ball into the cage.
    4.  
    5. Tilt the cage in the opposite direction.
    6.  
    7. Insert the opposite chrome alloy ball.
    8.  
    9. Repeat the procedure until all 6 balls are inserted.
    10.  

  6.  
  7. Install or connect the following:

    Swage ring clamp
     
    CV-joint boot
     
    CV-joint onto the axle shaft until the retaining ring seats into the groove
     

  8.  
  9. Position the CV-joint boot seal into the axle shaft-s joint seal groove and align the swage ring clamp on the boot.
  10.  
  11. Secure the swage ring clamp using appropriate crimping tool.
    WARNING
    Make sure that there are no pinch points on the inboard seal.

  12.  
  13. Install or connect the following:
    NOTE
    Make sure the boot lies flat against the outer race.



    1 / 2 kit grease into the CV-joint boot
     
    1 / 2 kit grease into the CV-joint
     
    New large seal clamp onto the CV-joint boot
     
    CV-joint boot/clamp, slide it into place, over the outer race with the seal lip in the groove
     

  14.  
  15. Using a Crimp tool, a torque wrench and a breaker bar, crimp the large CV-joint boot clamp to 130 ft. lbs. (176 Nm).
  16.  
  17. Install the halfshaft and the front wheel.
  18.  

 
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