Caliber 2007

Powertrain Control Module

Print

Operation



The Powertrain Control Module (PCM) receives input signals from various switches and sensors that are referred to as PCM Inputs. Based on these inputs, the PCM adjusts various engine and vehicle operations through devices that are referred to as PCM Outputs .

Based on inputs it receives, the PCM adjusts fuel injector pulse width, idle speed, ignition spark advance, ignition coil dwell and EVAP canister purge operation. The PCM also determines the appropriate transmission shift schedule and shift points, depending on the present operating conditions and driver demand. The PCM regulates the cooling fan, air conditioning and speed control systems. The PCM changes generator charge rate by adjusting the generator field. The PCM also performs diagnostics.

The camshaft position sensor and crankshaft position sensor signals are sent to the PCM. If the PCM does not receive the signal within approximately 1 second of engine cranking, it deactivates the fuel pump. When these are deactivated, power is shut off to the fuel injectors, ignition coils, oxygen sensor heating elements and fuel pump.

The PCM contains a voltage converter that changes battery voltage to a regulated 5 volts direct current to power the camshaft position sensor, crankshaft position sensor, manifold absolute pressure sensor, throttle position sensor, A/C pressure switch, A/C pressure transducer, and vehicle speed sensor.

Removal & Installation



  1. Disconnect the negative battery cable.
  2.  
  3. Unlock and disconnect the electrical connectors from the Powertrain Control Module (PCM).
  4.  
  5. Remove the air intake assembly.
  6.  
  7. Remove the PCM mounting bolts.
  8.  
  9. Tip the module out and remove the PCM from the mounting bracket.
  10.  

To install:

  1. Tip the PCM module into the mounting bracket.
  2.  
  3. Install the mounting bolts and tighten to 80 inch lbs. (9 Nm).
  4.  
  5. Check the electrical connector pins for damage.
  6.  
  7. Connect the electrical connectors and lock them into place.
  8.  
  9. Install the air intake assembly.
  10.  
  11. Connect the negative battery cable.
  12.  
  13. Use a diagnostic scan tool to reprogram the PCM with the VIN and original mileage if PCM has been replaced.
  14.  

Testing



  1. Turn the ignition on and with the scan tool, select ECU view.
  2.  
  3. A red X will be next to the module that is not communicating, indicating that the module is not active on the Bus network. A green check indicates that the module is active on the Bus network.
  4.  
  5. Visually inspect the related wire harness. Disconnect all the related harness connectors. Look for any chafed, pierced, pinched, partially broken wires and broken, bent, pushed out, or corroded terminals. Perform a voltage drop test on the related circuits between the suspected inoperative component and the PCM.
    CAUTION
    Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller Special Tool no. 8815 to perform diagnosis.

  6.  
  7. Inspect and clean all PCM, engine, and chassis grounds that are related to the most current DTC.
  8.  
  9. If numerous trouble codes were set, use a wire schematic and look for any common ground or supply circuits.
  10.  
  11. For any Relay DTCs, actuate the Relay with the scan tool and wiggle the related wire harness to try to interrupt the actuation.
  12.  
  13. Use the scan tool to perform a System Test if one applies to failing component. A co-pilot, data recorder, and/or lab scope should be used to help diagnose intermittent conditions.
  14.  

 
label.common.footer.alt.autozoneLogo