Caliber 2007

Brake Calipers

Print

Removal & Installation





Click image to see an enlarged view

Fig. Use a brake pedal holding tool to depress the brake pedal when disconnecting brake hoses.

  1. Using a brake pedal holding tool as shown, depress the brake pedal past its first 1 inch (25 mm) of travel and hold it in this position. This will isolate the master cylinder from the brake hydraulic system and will not allow the brake fluid to drain out of the master cylinder reservoir when the lines are opened.
  2.  
  3. Raise and safely support the vehicle.
  4.  
  5. Remove the front wheel.
  6.  
  7. Remove the banjo bolt holding the brake hose to the brake caliper.
    NOTE
    There are two washers that will come off with the banjo bolt. Discard the washers.

  8.  
  9. Remove the caliper guide pin bolts.
  10.  
  11. Slide the caliper assembly from the adapter bracket and brake pads to remove.

    Click image to see an enlarged view

    Fig. Remove the guide pins (2, 3) to remove the caliper (4) from the adapter bracket (1)-Front caliper assembly

  12.  

To install:

  1. Using a C-clamp, completely retract the caliper piston back into the bore of the caliper.
    WARNING
    Place a block of wood over the piston before using the C-clamp to prevent damage to the piston.


    NOTE
    When installing the caliper guide pin bolts, ensure the one with the special sleeve on the end is installed in the upper mounting hole.

  2.  
  3. Install the caliper assembly over the brake pads on the caliper adapter bracket.
  4.  
  5. Align the guide pin bolt hose with the adapter bracket. Install the guide pin bolts and tighten to 32 ft. lbs. (43 Nm).
  6.  
  7. Reconnect the brake hose using the banjo bolt and two new washers. Tighten the banjo bolt to 18 ft. lbs. (24 Nm).
  8.  
  9. Install the front wheel.
  10.  
  11. Lower the vehicle.
  12.  
  13. Remove the brake pedal holding tool.
  14.  
  15. Bleed the brake system if necessary.
  16.  
  17. Test drive the vehicle to ensure proper brake operation.
  18.  

 
label.common.footer.alt.autozoneLogo