Canyon, Colorado 2006-2007

Transfer Case Removal & Installation

Print

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the transfer case fluid.
  6.  
  7. Support the transfer case.
  8.  
  9. Remove or disconnect the following:

    Front and rear driveshafts from the transfer case. Matchmark the shafts prior to removal.
     
    Vacuum lines and/or the electrical connectors, as equipped
     
    Transfer case encoder motor
     
    Engine wiring harness and position aside
     
    Transfer case
     

  10.  
  11. Remove all traces of old gasket material from the mating surfaces.
  12.  

To install:

  1. Install or connect the following:

    New gasket using sealer to hold it in position
     
    Transfer case. Torque the bolts to 37 ft. lbs. (50 Nm).
     
    Engine wiring harness
     
    Encoder motor
     
    Vacuum lines and/or electrical connections, as necessary
     
    Front and rear driveshafts by aligning the matchmarks
     

  2.  
  3. Refill the transfer case.
  4.  
  5. Connect the negative battery cable.
  6.  

 
label.common.footer.alt.autozoneLogo