Caravan, Town & Country 2006-2007

Master Cylinder

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Recover the A/C refrigerant.
  4.  
  5. Disconnect battery negative cable.
  6.  
  7. Remove master cylinder to clutch pedal pin retainer clip. Disengage pushrod from clutch pedal pin.
  8.  
  9. Disengage master cylinder grommet from cowl panel.
  10.  
  11. Remove battery and tray.
  12.  
  13. Remove suction/discharge line from evaporator junction block. Plug the lines.
  14.  
  15. Using tool 6638A, disconnect clutch hydraulic quick connect fitting.
  16.  
  17. Remove clutch master cylinder tubing from retainers in engine compartment.
  18.  
  19. Remove clutch master cylinder from dash panel/clutch pedal bracket by rotating 45 degrees clockwise and pulling outward towards engine.
  20.  
  21. Carefully guide clutch master cylinder and hydraulic plumbing from engine compartment.

    Click image to see an enlarged view

    Fig. Clutch master cylinder mounting

  22.  

To install:

  1. Carefully route master cylinder plumbing into engine compartment as removed and position master cylinder to dash panel hole.
  2.  
  3. Rotate master cylinder 45 degrees clockwise, insert into dash panel hole, engaging clutch pedal bracket. Rotate master cylinder 45 degrees counter-clockwise, securing it to pedal bracket.
  4.  
  5. Install and secure grommet to dash panel.
  6.  
  7. Connect pushrod to clutch pedal pin. Install retainer clip.
  8.  
  9. Secure master cylinder plumbing to retainers in engine compartment.
  10.  
  11. Connect clutch master cylinder plumbing to slave cylinder quick connect fitting. An audible click should be heard. Verify connection by pulling outward.
  12.  
  13. Connect A/C suction/discharge line to evaporator junction block.
  14.  
  15. Install battery and tray.
  16.  
  17. Connect battery negative cable
  18.  
  19. Charge Air Conditioning system.
  20.  

 
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