Caravan, Town & Country 2006-2007

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove the fuel filler cap and release the fuel system pressure.
  4.  
  5. Disconnect the negative cable from the battery.
  6.  
  7. Drain the fuel tank.
  8.  
  9. Raise and safely support the vehicle.
  10.  
  11. Use a transmission jack to support the fuel tank. Remove the bolts from the fuel tank straps.
  12.  
  13. Lower the tank slightly.
  14.  
  15. Disconnect the fuel filler vent tube. Squeeze the tabs and pull it apart.
  16.  
  17. Disconnect the fuel fill hose at the fuel tank filler metal tube; not at the fuel tank.
  18.  
  19. Disconnect the fuel line and vapor line at the front of the fuel tank.
  20.  
  21. Slide the fuel pump module electrical connector lock to the unlock position.
  22.  
  23. Push down on the connector retainer.
  24.  
  25. Lower the tank from the vehicle. Remove the fuel filler vent tube from the frame.
  26.  
  27. Installation is the reverse of removal. Tighten the strap bolts to 40 ft. lbs. (54 Nm) and the T strap bolt to 21 ft. lbs. (28 Nm).
  28.  
  29. Start the engine and check for leaks.
  30.  

 
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