Caravan, Town & Country 2006-2007

Throttle Body

Print

Removal & Installation





Click image to see an enlarged view

Fig. Remove the air inlet resonator assembly



Click image to see an enlarged view

Fig. Disconnect the throttle and speed control (if equipped) cables from the throttle lever



Click image to see an enlarged view

Fig. Loosen the throttle cable bracket mounting nuts . . .

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the air inlet-to-throttle body hose clamp.
  4.  
  5. Remove the 2 mounting screws and air inlet resonator.

    Click image to see an enlarged view

    Fig. . . . then remove the throttle cable bracket from the throttle body unit



    Click image to see an enlarged view

    Fig. Disengage the electrical connectors from the IAC motor and TPS-2.4L engine



    Click image to see an enlarged view

    Fig. Disengage the electrical connectors from the IAC motor and TPS-3.3L and 3.8L engines



    Click image to see an enlarged view

    Fig. Disconnect the vacuum hoses from the throttle body



    Click image to see an enlarged view

    Fig. Remove the throttle body mounting nuts . . .

  6.  
  7. Remove the throttle and speed control (if equipped) cables from the lever and bracket.
  8.  
  9. Disengage the electrical connectors from the Idle Air Control (IAC) motor and Throttle Position Sensor (TPS).
  10.  
  11. Disconnect the vacuum hoses from the throttle body.
  12.  
  13. Remove the throttle body mounting nuts.

    Click image to see an enlarged view

    Fig. . . . then remove the throttle body assembly



    Click image to see an enlarged view

    Fig. Be sure to replace the throttle body gasket

  14.  
  15. Remove the throttle body assembly and mounting gasket.
  16.  

To install:

  1. Position the throttle body, along with a new mounting gasket, onto the intake manifold.
  2.  
  3. Install the mounting nuts and tighten to 18 ft. lbs. (25 Nm).
  4.  
  5. Connect the vacuum hoses to the throttle body.
  6.  
  7. Attach the IAC motor and TPS electrical connections to the throttle body.
  8.  
  9. Connect the throttle and speed control (if equipped) cables.
  10.  
  11. Install the air cleaner/inlet resonator assembly.
  12.  
  13. Connect the negative battery cable.
  14.  



Click image to see an enlarged view

Fig. Remove the air inlet resonator assembly



Click image to see an enlarged view

Fig. Disconnect the throttle and speed control (if equipped) cables from the throttle lever



Click image to see an enlarged view

Fig. Loosen the throttle cable bracket mounting nuts . . .

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the air inlet-to-throttle body hose clamp.
  4.  
  5. Remove the 2 mounting screws and air inlet resonator.

    Click image to see an enlarged view

    Fig. . . . then remove the throttle cable bracket from the throttle body unit



    Click image to see an enlarged view

    Fig. Disengage the electrical connectors from the IAC motor and TPS-2.4L engine



    Click image to see an enlarged view

    Fig. Disengage the electrical connectors from the IAC motor and TPS-3.3L and 3.8L engines



    Click image to see an enlarged view

    Fig. Disconnect the vacuum hoses from the throttle body



    Click image to see an enlarged view

    Fig. Remove the throttle body mounting nuts . . .

  6.  
  7. Remove the throttle and speed control (if equipped) cables from the lever and bracket.
  8.  
  9. Disengage the electrical connectors from the Idle Air Control (IAC) motor and Throttle Position Sensor (TPS).
  10.  
  11. Disconnect the vacuum hoses from the throttle body.
  12.  
  13. Remove the throttle body mounting nuts.

    Click image to see an enlarged view

    Fig. . . . then remove the throttle body assembly



    Click image to see an enlarged view

    Fig. Be sure to replace the throttle body gasket

  14.  
  15. Remove the throttle body assembly and mounting gasket.
  16.  

To install:

  1. Position the throttle body, along with a new mounting gasket, onto the intake manifold.
  2.  
  3. Install the mounting nuts and tighten to 18 ft. lbs. (25 Nm).
  4.  
  5. Connect the vacuum hoses to the throttle body.
  6.  
  7. Attach the IAC motor and TPS electrical connections to the throttle body.
  8.  
  9. Connect the throttle and speed control (if equipped) cables.
  10.  
  11. Install the air cleaner/inlet resonator assembly.
  12.  
  13. Connect the negative battery cable.
  14.  

 
label.common.footer.alt.autozoneLogo