Cavalier, Sunfire 2001-2005

Removal & Installation

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  1. Remove the IP trim plate.
  2.  
  3. Disconnect the temperature control cable from the temperature door lever.
  4.  
  5. Remove the cable clip retaining screw.
  6.  
  7. Remove the HVAC control assembly.
  8.  
  9. Remove the cable cover.
  10.  
  11. Remove the cable clip from the HVAC control assembly.
  12.  
  13. Remove the temperature control cable.
  14.  

To install:

  1. Install the temperature control cable to the HVAC control assembly.
  2.  
  3. Lock the cable clip to the HVAC control assembly.
  4.  
  5. Install the cable cover.
  6.  
  7. Install the cable to the temperature door lever.
    NOTE
    Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  8.  
  9. Install the cable clip and screw to the HVAC module assembly and tighten the screw to 18 lb inches (2 Nm).
  10.  
  11. Install the HVAC control assembly.
  12.  
  13. Install the IP trim plate.
  14.  

 
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