Chrysler Caravan/Voyager/Town n Country 1984-1995

Fuel Injector

Print

REMOVAL & INSTALLATION



See Figures 1, 2, 3, 4 and 5



Click image to see an enlarged view

Fig. Fig. 1: Injector cap removal-2.5L engines



Click image to see an enlarged view

Fig. Fig. 2: Fuel injector removal-2.5L engines



Click image to see an enlarged view

Fig. Fig. 3: Fuel injector servicing-2.5L engines



Click image to see an enlarged view

Fig. Fig. 4: Fuel injector terminal identification-2.5L engines



Click image to see an enlarged view

Fig. Fig. 5: Fuel injector installation-2.5L engines

  1. Remove air cleaner assembly.
  2.  
  3. Perform fuel system pressure release.
  4.  
  5. Disconnect negative battery cable.
  6.  
  7. Remove the fuel pressure regulator.
  8.  
  9. Remove the Torx® screw holding down injector cap.
  10.  
  11. With 2 small pry tools, lift cap off injector using slots provided.
  12.  
  13. Using a small pry tool placed in hole in front of electrical connector, gently pry injector from pod.
  14.  
  15. Make sure injector lower O-ring has been removed from pod.
  16.  

To install:
  1. Place a new lower O-ring on injector and a new O-ring on injector cap. The injector will have upper O-ring already installed.
  2.  
  3. Put injector cap on injector. (Injector and cap are keyed). Cap should sit on injector without interference. Apply a light coating of castor oil or petroleum jelly on O-rings. Place assembly in pod.
  4.  
  5. Rotate cap and injector to line up attachment hole.
  6.  
  7. Push down on cap until it contacts injector pod.
  8.  
  9. Install Torx® screw and tighten to 35-45 inch lbs. (4-5 Nm).
  10.  
  11. Install fuel pressure regulator.
  12.  
  13. Connect negative battery cable.
  14.  
  15. Test for leaks using ATM tester C-4805 or equivalent. With ignition in the RUN position depress ATM button. This will activate pump and pressurize the system. Check for leaks.
  16.  
  17. Reinstall air cleaner assembly.
  18.  

 
label.common.footer.alt.autozoneLogo