Chrysler Caravan/Voyager/Town n Country 1984-1995

Throttle Body

Print

REMOVAL & INSTALLATION



See Figure 1



Click image to see an enlarged view

Fig. Fig. 1: Throttle body and air cleaner assembly, 2.5L engine

  1. Remove air cleaner.
  2.  
  3. Perform fuel system pressure release.
  4.  
  5. Disconnect negative battery cable.
  6.  
  7. Disengage vacuum hoses and electrical connectors.
  8.  
  9. Remove throttle cable and, if so equipped, speed control and transaxle kickdown cables.
  10.  
  11. Remove return spring.
  12.  
  13. Remove fuel intake and return hoses.
  14.  
  15. Remove throttle body mounting screws and lift throttle body from vehicle.
  16.  

To install:
  1. When installing throttle body, use a new gasket. Install throttle body and tighten mounting screws to 15 ft. lbs. (20 Nm).
  2.  
  3. Install fuel intake and return hoses using new original equipment type clamps.
  4.  
  5. Install return spring.
  6.  
  7. Install throttle cable and, if so equipped, install kickdown and speed control cables.
  8.  
  9. Install wiring connectors and vacuum hoses.
  10.  
  11. Install air cleaner.
  12.  
  13. Reconnect negative battery cable.
  14.  

 
label.common.footer.alt.autozoneLogo