Chrysler Caravan/Voyager/Town n Country 1984-1995

Muffler

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REMOVAL & INSTALLATION



  1. Raise the vehicle and properly support on jackstands.
  2.  
  3. Apply penetrating oil to clamp bolts, nuts and connecting points of system to be removed.
  4.  
  5. Disconnect the tail pipe from the muffler assembly. Refer to the tail pipe removal procedure earlier in this section.
  6.  
  7. Remove nuts and clamp from exhaust pipe and muffler connection and remove the muffler.
  8.  

To install:
  1. Clean the exhaust pipe and tail pipe mating surfaces with a wire brush.
  2.  
  3. Replace broken or worn insulators, supports or attaching parts.
  4.  
  5. Loosely assemble the muffler to exhaust pipe and tail pipe. Make certain keys are bottomed in slots of muffler and pipes.
  6.  
  7. Align parts and install support saddle type clamp between tail pipe and muffler connecting point. Tighten nuts to 28 ft. lbs. (38 Nm).
  8.  
  9. Install clamp assembly and nuts at exhaust pipe and muffler connecting point and tighten to 25 ft. lbs. (34 Nm).
  10.  

 
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