Chrysler Caravan/Voyager/Town n Country 1984-1995

Sliding Door

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REMOVAL & INSTALLATION





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Fig. Fig. 1: Sliding door trim mounting



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Fig. Fig. 2: Sliding door center track cover and over travel stop mounting



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Fig. Fig. 3: Exploded view of the sliding door assembly-1984-90 models

When removing the sliding door as an assembly, it is not necessary to remove or loosen the bolts that would change the doors alignment.

  1. Remove the sliding door upper track cover.
  2.  
  3. Remove the upper track over travel stop.
  4.  
  5. Remove the sill plate.
  6.  
  7. Remove the lower track over travel stop.
  8.  
  9. With the help of an assistant, roll the door back and out of tracks.
  10.  

To install:
  1. Position the door carefully on the tracks and roll it into position.
  2.  
  3. Install the track over travel stops.
  4.  
  5. Install the sill plate.
  6.  
  7. Install the upper track cover.
  8.  

ALIGNMENT



See Figures 1, 2, 3 and 4



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Fig. Fig. 4: Sliding door alignment

  1. The gap between the back edge of the front door and the front edge of the sliding door should be 5 / 16 in. (8mm). The gap between the sliding door edge and the quarter panel should be 1 / 4 in. (6mm). The stamped edge line of the front door the sliding door and the quarter panel should be in line.
  2.  
  3. Remove the hinge trim panels and adjust the sliding door in the direction(s) required. Refer to the illustration provided for adjustment direction.
  4.  

 
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