Chrysler Caravan/Voyager/Town n Country 1984-1995

Headlights

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REMOVAL & INSTALLATION



Sealed Beam

See Figure 1



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Fig. Fig. 1: Sealed beam replacement

  1. Remove the headlight bezel retaining screws and remove the bezel.
  2.  
  3. Remove the headlamp retaining ring screws and remove the retaining ring. Do not disturb the headlamp adjusting crews.
  4.  
  5. Pull the sealed beam forward, then unfasten the electrical connector.
  6.  

To install:
  1. Install the replacement beam and connect the electrical connector.
  2.  
  3. Install the retaining ring.
  4.  
  5. Install the headlight bezel.
  6.  

Aerodynamic Headlamp

See Figures 2, 3, 4, 5, 6, 7, 8, 9, 10 and 11

DO NOT handle elements with your bare hands, always handle with a clean cloth. Oil from your hands will cause the element to fail.

  1. From the engine compartment, remove the three wire connector behind the headlamp assembly.
  2.  
  3. Rotate the bulb retaining ring counterclockwise and remove the retaining ring and lamp bulb.
  4.  

To install:
  1. Install the replacement bulb and retaining ring assembly. Rotate the ring clockwise.
  2.  
  3. Attach the three wire connector.
  4.  



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Fig. Fig. 2: Removing the headlamp assembly bezel attaching screws-1987 Voyager shown



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Fig. Fig. 3: Removing the headlamp assembly bezel attaching screws



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Fig. Fig. 4: Removing the headlamp retaining bezel



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Fig. Fig. 5: Removing the headlamp retaining bezel



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Fig. Fig. 6: Removing the side marker lamp bulb



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Fig. Fig. 7: Removing the parking lamp bulb



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Fig. Fig. 8: Disconnecting the wire connector from the back of the headlamp assembly



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Fig. Fig. 9: Removing the wire connector from the back of the headlamp assembly



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Fig. Fig. 10: Rotate counterclockwise and remove the ring from the back of the headlamp assembly



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Fig. Fig. 11: Removing the bulb from the back of the headlamp assembly

 
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