HYDRAULIC BRAKE LINE CHECK
The hydraulic brake lines and brake linings are to be inspected at the recommended intervals in the maintenance schedule. Follow the steel tubing from the master cylinder to the flexible hose fitting at each wheel. If a section of the tubing is found to be damaged, replace the entire section with tubing of the same type (steel, not copper), size, shape, and length. When installing a new section of brake tubing, flush clean brake fluid or denatured alcohol through to remove any dirt or foreign material from the line. Be sure to flare both ends to provide sound, leak-proof connections. When bending the tubing to fit the underbody contours, be careful not to kink or crack the line. Tighten all hydraulic connections to 10-15 ft. lbs. (14-20 Nm).
Check the flexible brake hoses that connect the steel tubing to each wheel cylinder. Replace the hose if it shows any signs of softening, cracking, or other damage. When installing a new front brake hose, position the hose to avoid contact with other chassis parts. Place a new copper gasket over the hose fitting and thread the hose assembly into the front wheel cylinder. A new rear brake hose must be positioned clear of the exhaust pipe or shock absorber. Thread the hose into the rear brake tube connector. When installing either a new front or rear brake hose, engage the opposite end of the hose to the bracket on the frame. Install the horseshoe type retaining clip and connect the tube to the hose with the tube fitting nut.
Always bleed the system after hose or line replacement. Before bleeding, make sure that the master cylinder is topped up with high temperature, extra heavy duty DOT-3 brake fluid. DO NOT use DOT-5 fluid or seals in your system will be damaged.