Chrysler Full-Size Trucks 1989-1996 Repair Guide

Fenders

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REMOVAL & INSTALLATION



See Figures 1, 2, 3, 4 and 5

  1. Raise and support the hood. If the battery-side fender is being removed, remove the battery and the battery tray.
  2.  



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Fig. Fig. 1: Exploded view of the Dakota front fender mounting

  1. Remove the headlamps.
  2.  
  3. Remove the grille.
  4.  
  5. On 1994-96 Pick-ups, remove the bumper.
  6.  



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Fig. Fig. 2: Exploded view of the 150-350 Pick-up and Ramcharger front fender mounting

  1. Remove the fender attaching screws to the grille opening panel.
  2.  
  3. Remove the fender liner-to-grille opening panel attaching screws.
  4.  



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Fig. Fig. 3: Mounting position of the front fender liner-1994-96 Pick-ups

  1. Remove the nut/retainer and separate the air dam from the fender.
  2.  



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Fig. Fig. 4: Exploded view of the right front fender mounting-1994-96 Pick-ups

  1. Remove the top fender-to-cowl mounting bolts.
  2.  



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Fig. Fig. 5: Exploded view of the left front fender mounting-1994-96 Pick-ups

  1. Remove the screw attaching the fender liner to the dash panel.
  2.  
  3. If necessary, remove the fender liner prior to separating the fender from the vehicle. Otherwise, remove the fender and liner from the cab.
  4.  
  5. Separate the fender liner by removing the attaching screws.
  6.  

To install:
  1. Position the fender liner on the fender and install the attaching screws.
  2.  
  3. Position the fender and liner to the cab, then install the attaching screws, tightening them to 17 ft. lbs. (23 Nm).
  4.  
  5. Install the nut/retainer to attach the air dam to the front fender.
  6.  
  7. Install the screw attaching the fender liner to the cowl. Tighten it to 17 ft. lbs. (23 Nm).
  8.  
  9. Install the top fender-to-cowl attaching bolts.
  10.  
  11. If removed, install the battery tray and the battery.
  12.  
  13. On 1994-96 Pick-ups, install the bumper.
  14.  
  15. Install the headlamps, bezels and grilles.
  16.  

 
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