Chrysler Full-Size Trucks 1997-2000 Repair Guide

Turbocharger

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NOTE
This procedure applies only to diesel-engine models

REMOVAL & INSTALLATION



  1. Disconnect the battery negative cables.
  2.  
  3. Disconnect the exhaust pipe from the turbocharger elbow.
  4.  
  5. Disconnect the air inlet hose.
  6.  
  7. Disconnect the oil supply line and oil drain tube.
  8.  
  9. Disconnect the charge air cooler inlet pipe.
  10.  
  11. Remove the nuts and remove the turbocharger from the exhaust manifold.
  12.  
  13. Cover the opening to prevent entry of foreign matter.
  14.  

To install:

  1. Apply anti-seize compound to the mounting studs. Tighten the nuts to 24 ft. lbs. (32 Nm).
  2.  
  3. Tighten the oil drain tube to 18 ft. lbs. (24 Nm).
  4.  
  5. Pour 2-3 oz. (50-60 cc) of clean engine oil into the oil supply line fitting. Carefully rotate the impeller by hand to distribute the oil.
  6.  
  7. Tighten the oil supply line fitting nut to 11 ft. lbs. (20 Nm).
  8.  
  9. Tighten hose clamps to 95 inch lbs. (11 Nm). Tighten exhaust pipe bolts to 25 ft. lbs. (34 Nm).
  10.  



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Fig. Turbocharger assembly-diesel

 
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