Chrysler Full-Size Trucks 1997-2000 Repair Guide

Brake Master Cylinder

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LEVEL CHECK



The master cylinder reservoir is located on the left side of the firewall. Several different types are used. Older styles have a metal cap secured by a wire bale. Other versions use screw-on caps or a one-piece snap-on plastic cap.

If an inspection window is provided, check fluid level relative to the mark(s). Add fluid if level is at or near the "MIN" mark.

On master cylinders with screw-on caps, the level should reach the bottom of the filler hole ring.

On older style master cylinders (one-piece metal caps), the level should be about 1 / 4 in. below the reservoir lip.

Before removing a reservoir cap, clean all dirt away from the top of the master cylinder



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Fig. Brake master cylinder with one-piece metal cap secured by wire bale



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Fig. Brake master cylinder with screw-on caps. Fluid compartments are independent: be sure to check both



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Fig. Brake master cylinder with level inspection window



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Fig. Clean the area around the cap before removal


NOTE
Any sudden drop in fluid level probably indicates a leak in the system which must be investigated immediately.

There is a rubber diaphragm in the top of the master cylinder cap. As the fluid level falls in the reservoir due to normal brake wear, the diaphragm takes up the space. This is to keep air out of the system due to sloshing as well as to prevent leaks. Make sure to inspect this cap for any tears or cracks, it will require replacement if any damage has occurred.

After refilling the master cylinder to the proper level (using the proper brake fluid), but before installing the cap, be sure to fold the rubber diaphragm up into the cap. Then install the cap in the reservoir and tighten the retaining bolt or snap the retaining clip into place.

If the level of the brake fluid is less than half the volume of the reservoir, it is advised that you check the brake system for leaks. Leaks in the hydraulic brake system most commonly occur at the wheel.

FLUID RECOMMENDATIONS




NOTE
When making additions of fluid, use only fresh, uncontaminated brake fluid meeting or exceeding DOT 3 standards. Be careful not to spill any brake fluid on painted surfaces, because it will damage the paint. Do NOT allow the brake fluid to contact any plastic parts like grill or trim. It may damage some types of plastic. Do NOT allow the fluid container or brake fluid reservoir to remain open any longer than necessary.


WARNING
Do NOT use old brake fluid that has been sitting on your shelf for any length of time, even if you think the bottle cap was tight. Brake fluid is hygroscopic, meaning it acts like a sponge to soak up water vapor from the air. Old brake fluid is likely to be water-contaminated which will have a detrimental affect on your braking system, reducing effectiveness and causing corrosion.



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Fig. Fill the brake master cylinder reservoir to the correct level with FRESH brake fluid

 
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