Chrysler Full-Size Vans 1967-1988 Repair Guide

Intake Manifold

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REMOVAL & INSTALLATION



See Figures 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10

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Fig. Fig. 1: Intake manifold side gasket for the 238 engine-left side shown



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Fig. Fig. 2: Intake manifold end seal installation for the 238 engine



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Fig. Fig. 3: Intake manifold torque sequence for the 238 engine



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Fig. Fig. 4: Intake manifold side gasket for the 318 and 360 engines-left side shown



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Fig. Fig. 5: Intake manifold end seal installation for the 318 and 360 engines



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Fig. Fig. 6: Intake manifold torque sequence for the V8 engine



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Fig. Fig. 7: For intake removal on V8 engines, label and remove all hoses, wires, and attaching bolts



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Fig. Fig. 8: Remove the intake manifold as an assembly with the carburetor installed



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Fig. Fig. 9: Remove the old intake gasket side seals ...



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Fig. Fig. 10: ... and the end seals then, clean all gasket mating surfaces

V6 and V8 Engines

  1. Drain the cooling system and disconnect the battery.
  2.  


CAUTION
When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

  1. Remove alternator, carburetor air cleaner and fuel line.
  2.  
  3. Disconnect accelerator linkage.
  4.  
  5. Remove vacuum hose between carburetor and distributor.
  6.  
  7. Remove the distributor cap and wires.
  8.  
  9. Disconnect coil wires, temperature sending unit wire, heater hoses and bypass hose.
  10.