Chrysler Full-Size Vans 1989-1998 Repair Guide

Gauges

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On some models, the gauges are serviced separately. Other models require complete instrument cluster replacement. The way to tell if your gauges are separately replaceable is if the cluster bezel has circular holes around each gauge; if it does, you can replace each gauge separately. If your entire cluster is visible behind one lens, you must replace the entire cluster assembly.

REMOVAL & INSTALLATION



Separately Replaceable Gauges

See Figure 1

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the instrument cluster.
  4.  
  5. Remove the gauge mounting screws or nuts and remove the gauge(s).
  6.  

To install:
  1. Install and secure the gauge(s) in its mounted position.
  2.  
  3. Install the gauge mask, small lens and shroud assembly (install the cluster assembly if removed).
  4.  
  5. Install the cluster hood and bezel.
  6.  
  7. Connect the negative battery cable.
  8.  



Click image to see an enlarged view

Fig. Fig. 1: Gauge locations in the cluster housing

Cluster Replacement

See Figure 2

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the cluster assembly from the dash panel.
  4.  
  5. Remove the cluster lens assembly.
  6.  
  7. Remove the cluster housing rear cover.
  8.  
  9. Remove the cluster from the cluster housing.
  10.  

To install:
  1. Install the cluster into the cluster housing.
  2.  
  3. Install the cluster rear housing cover.
  4.  
  5. Install the cluster lens assembly.
  6.  
  7. Install the cluster assembly into the dash panel.
  8.  
  9. Connect the negative battery cable.
  10.  



Click image to see an enlarged view

Fig. Fig. 2: Exploded view of instrument cluster assembly-non-replaceable gauges

 
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