REMOVAL & INSTALLATION
- Relieve the pressure within the fuel system.
- Turn the ignition switch OFF and disconnect the negative battery cable.
- Remove the fuel filler cap.
- Drain the fuel from the fuel tank into suitable container(s), each with an airtight lid.
- Carefully, and using two wrenches on the fittings, disconnect the high pressure fuel line and the main fuel line from the pump. Remove the high pressure fuel hose at the body-side main pipe connection, unfasten the pump-side connection. Wrap each joint in a rag before loosening; some pressure may remain within the system.
- Remove the fuel pump retaining nuts and carefully remove the pump from the tank.
The fuel pump may still contain liquid fuel. Drain it into a suitable container with an airtight lid before performing any tests or inspections.To install:
- Carefully install the pump into the tank and install the 6 retaining nuts onto the studs. Tighten the nuts evenly and in a crisscross pattern to 12 ft. lbs. (16 Nm).
- Reinstall the high pressure and supply line to the pump.
- Connect the pump wiring harness.
- Connect the negative battery cable. Turn the ignition key to ON but do not start the engine. You should hear the pump running. Allow it to run for about 10 seconds to build line pressure, then start the engine.
- After the engine has run smoothly for a minute or two, shut the ignition off and check the work area for any trace of leakage. Attend to any fuel leaks immediately, remembering that the system has repressurized and must be handled safely.
- Reinstall the cover on the access hole and replace the carpet in the cargo area.
Make certain the ignition is OFF. Great damage may be caused if the system is tested with the key on. Locate the test connector in the engine compartment; it is generally on a short lead out of a wiring harness and looks like a plug that isn't connected to anything. Once found, use a jumper wire to connect the test terminal to the positive battery terminal. Listen for the fuel pump; if it runs, you know the pump motor is good. While the pump is running, gently squeeze one of the fuel lines and confirm that the pump is delivering fuel pressure. If it does not run, the pump itself is most likely defective OR the connector to the pump is faulty.
Additionally, the pump motor may be checked with an ohmmeter. Some resistance should be seen on the meter scale. If the meter shows no motion (infinite), the motor has an internal fault and the pump must be replaced.