Cobalt 2006-2008, G5 2007

Adjustments

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The clutch has an automatic adjusting mechanism to compensate for normal wear on clutch plates.

Pedal Position Switch



Existing Pedal
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. A 3 / 32  inch or 2mm drill bit can be used as a gage tool for the proper adjustment of the CPP switch. Insert and seat the drill bit through the slot in the top of the clutch pedal assembly.
  4.  
  5. Install the CPP switch (1) to the clutch pedal assembly and twist the CPP switch (1) clockwise to seat.
  6.  
  7. While holding the pedal in the fully released position, press the switch (1) toward the pedal until the barrel of the switch touches the drill bit on the pedal assembly.
  8.  
  9. Remove the drill bit.
  10.  
  11. Connect the electrical connector (2) to the CPP switch (1).

    Click image to see an enlarged view

    Fig. Clutch pedal position switch adjustment-existing pedal

  12.  

New Pedal
  1. While holding the pedal in the fully released position, press the switch (2) toward the pedal until the barrel of the switch (2) touches the shipping clip (1).
  2.  
  3. Remove the shipping clip (1).
  4.  
  5. Connect the electrical connector (3).

    Click image to see an enlarged view

    Fig. Clutch pedal position switch-new pedal

  6.  

 
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