Corvette 1997-2005

Secondary Air Injection System

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Removal & Installation



Air Pump
  1. Raise the vehicle.
  2.  
  3. Remove the left hand side lower close-out panel.
  4.  
  5. Remove the hoses from the AIR pump.
  6.  
  7. Disconnect the electrical connector from the AIR pump.
  8.  
  9. Remove the AIR pump mounting bolts from the bracket.
  10.  
  11. Remove the AIR pump.
  12.  

To install:

  1. Install the AIR pump.
  2.  
  3. Install the mounting bolts. Tighten the AIR Pump bolts to 9 Nm (80 inch lbs.).
  4.  
  5. Connect the electric connector to AIR pump.
  6.  
  7. Connect the hoses to the AIR pump.
  8.  
  9. Install the left hand side close-out panel.
  10.  
  11. Lower the vehicle.
  12.  
  13. Verify the AIR system for proper operation.
  14.  

Air Solenoid Or Pump Relay
  1. Remove the right wheelhouse filler panel.
  2.  
  3. Remove the vacuum hoses from the Secondary Air Injection (AIR) Solenoid Valve.
  4.  
  5. Remove the electrical connector from the AIR Solenoid Valve.
  6.  
  7. Remove the AIR Solenoid Valve retaining nut.
  8.  
  9. Remove the AIR Solenoid Valve.
  10.  

To install:

  1. Install the AIR Solenoid Valve.
  2.  
  3. Install the AIR Solenoid Valve retaining nut. Tighten the AIR Solenoid Valve retaining nut to 7 Nm (62 inch lbs.).
  4.  
  5. Install the vacuum hoses to the AIR Solenoid Valve.
  6.  
  7. Install the electrical connector to the AIR Solenoid Valve.
  8.  
  9. Install the right wheelhouse filler panel.
  10.  

 
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