Crossfire, 2004-2005

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Disconnect the negative battery cable.
  6.  
  7. Raise and support the vehicle safely.
  8.  
  9. Remove the fuel pump splash shield.
  10.  
  11. Properly drain the fuel from the tank in an approved fuel container.
  12.  
  13. Disconnect the fuel feed hose from the bottom of the fuel tank.
  14.  
  15. Disconnect the fuel return hose from the bottom of the fuel tank.
  16.  
  17. Remove the cargo trim panels.
  18.  
  19. Remove the fuel tank partition retaining bolts. Remove the partition.
  20.  
  21. Disconnect the fuel tank level and pressure sensor connectors from the sending unit.
  22.  
  23. Disconnect the fuel tank filler neck cup seals from the body.
  24.  
  25. Carefully remove the fuel tank from its mounting.
  26.  
  27. As required, remove the fuel strainer.
  28.  

To install:

  1. Be sure to inspect the strainer and O-ring for damage. Replace defective components as necessary.
  2.  
  3. Installation is the reverse of the removal procedure.
  4.  
  5. Be sure to use new gaskets and fuel line hose, as required.
  6.  
  7. Start the engine and check for leaks. Correct as required.
  8.  

 
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