Crossfire, 2004-2005

Fuel Rail (Supply Manifold) & Injectors

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Wiring harness cover
     

  6.  
  7. Open fuel rail service valve.
  8.  
  9. Remove or disconnect:

    Fuel feed line
     
    Fuel injector retaining clamps
     
    Fuel supply manifold with injectors attached
     
    Fuel injectors

    Click image to see an enlarged view

    Fig. Fuel rail and injectors-3.2L engine

     

  10.  

To install:

  1. Install or connect the following:

    Fuel injectors, using new O-rings
     
    Fuel supply manifold with injectors attached. Tighten the bolts to 80 inch lbs. (9 Nm).
     
    Injector retaining clamps
     
    Fuel feed line. Tighten the fuel line to 28 ft. lbs. (38 Nm).
     

  2.  
  3. Close fuel rail service valve
  4.  
  5. Install or connect:

    Fuel rail trim cover
     
    Air cleaner housing
     
    Negative battery cable
     

  6.  
  7. Start the engine and check for leaks.
  8.  

 
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