Crossfire, 2004-2005

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
  4.  
  5. Partially drain the cooling system.
  6.  
  7. Remove or disconnect the following:
    NOTE
    The thermostat housing and the thermostat are serviced as an assembly. The thermostat cannot be serviced separately.



    Air cleaner housing
     
    Upper radiator hose
     

  8.  
  9. Remove the thermostat housing retaining bolts and remove the thermostat and housing from the engine.

    Click image to see an enlarged view

    Fig. Location of thermostat/housing unit-all models

  10.  

To install:

  1. Install the thermostat housing with a new O-ring and tighten the bolts to 89 inch lbs. (10 Nm)
  2.  
  3. Connect the upper radiator hose.
  4.  
  5. Fill the cooling system.
  6.  
  7. Start the engine and check for coolant leaks.
  8.  
  9. Recheck the coolant level and adjust as necessary.
  10.  

 
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