Crossfire, 2004-2005

Removal & Installation

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Except SRT



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Air intake assembly
     
    Radiator fan
     
    Accessory drive belt
     
    Belt tensioner
     
    Lower radiator hoses
     
    Alternator
     
    Pump pulley and idler pulley
     
    Water pump (16 bolts)
     

  6.  
  7. Installation is the reverse of removal. Tighten the bolts to 28 ft. lbs. (35 Nm).
  8.  

To install:

  1. Install or connect the following:

    Water pump with a new gasket. Tighten bolts to 26 ft. lbs. (35 Nm).
     
    Alternator
     
    Belt tensioner
     
    Pump pulley and idler pulley. Tighten bolts to 89 inch lbs. (10 Nm).
     
    Lower radiator hoses
     
    Accessory drive belt
     
    Radiator fan
     
    Air intake assembly
     
    Negative battery cable.
     

  2.  
  3. Fill cooling system.
  4.  
  5. Start the engine and check for leaks.
  6.  

 
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