Crossfire 2006-2008

Driven Disc & Pressure Plate

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Adjustments



If the clutch cover is to be reused, adjustment is required on the clutch disc. Use an old release bearing or a length of pipe to release diaphragm pressure. Set the adjusting ring to the mark as shown.

Click image to see an enlarged view

Fig. Adjusting clutch cover for re-use

Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
  4.  
  5. Remove the transmission.
    NOTE
    Gradually remove the clutch cover bolts 1 to 1 1 / 2 turns at a time.

  6.  
  7. Loosen the bolts on the clutch cover.
  8.  
  9. Mark the relation of the clutch cover to the flywheel.
  10.  
  11. Remove the bolts on the clutch cover.
  12.  
  13. Remove the clutch cover and the clutch disc.

    Click image to see an enlarged view

    Fig. Location of pressure plate bolts (1)

  14.  

To install:

  1. If the clutch cover is to be reused, adjustment is required on the clutch disc. See adjustment.
  2.  
  3. Position the clutch disc and clutch cover on the flywheel.
  4.  
  5. Loosely install the clutch cover bolts.
  6.  
  7. Install a universal clutch alignment tool.
  8.  
  9. Align the clutch disc to the flywheel.
    NOTE
    Gradually tighten the clutch cover bolts 1 to 1 1 / 2 turns at a time.

  10.  
  11. Tighten the clutch cover bolts until all bolts are fully seated.
    1. Tighten the bolts to 18 ft. lbs. (25 Nm)
    2.  

  12.  
  13. Remove the clutch alignment tool.
  14.  
  15. Install the transmission.
  16.  

 
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