Crossfire 2006-2008

Flywheel

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
  4.  
  5. Remove or disconnect the following:

    Transmission
     
    Starter
     

  6.  
  7. Using Special Tool 9102 or a suitable flywheel locking tool, lock the flywheel by inserting the tool in the starter opening.
  8.  
  9. Continue removing:

    Clutch if equipped
     
    Flywheel bolts and discard
     
    Spacer and the flywheel
     

  10.  
  11. Inspect the rear crankshaft oil seal for leakage and replace if required.

    Click image to see an enlarged view

    Fig. Flywheel (3) and related components (1, 2)

  12.  

To install:


NOTE
New flywheel bolts must be used.

  1. Position the flywheel and align on the crankshaft pin.
  2.  
  3. Install the spacer and new flywheel bolts and tighten to 33 ft. lbs. (45 Nm) in a crisscross pattern.
    1. Rotate the flywheel bolts an additional 90° clockwise.
    2.  

  4.  
  5. Install the clutch if equipped.
  6.  
  7. Remove Special Tool 9102 or flywheel locking tool.
  8.  
  9. Install the starter.
  10.  
  11. Install the transmission.
  12.  

 
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