Crossfire 2006-2008

Intake Manifold

Print

Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Properly relieve the fuel system pressure.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Air intake assembly
     
    Mass Air Flow (MAF) sensor
     
    Fuel rail and injectors
     
    Vacuum lines
     
    Engine wiring connectors
     
    EGR pipe at EGR valve
     
    Air pump switchover valves
     
    Intake manifold

    Click image to see an enlarged view

    Fig. Exploded view of the intake manifold

     

  8.  

To install:

  1. Install or connect the following:

    Intake manifold using new gaskets. Torque the bolts to 15 ft. lbs. (20 Nm).
     
    Air pump switchover valves
     
    EGR pipe at EGR valve and tighten to 30 ft. lbs. (40 Nm)
     
    MAF sensor
     
    Engine wiring connectors
     
    Vacuum lines
     
    Fuel rail and injectors
     
    Air intake assembly
     
    Negative battery cable
     

  2.  
  3. Fill and bleed the cooling system.
  4.  
  5. Start the engine and check for leaks.
  6.  

 
label.common.footer.alt.autozoneLogo