Dakota 2006-2007

Evacuating the System


Refer to the applicable system precautions for this system before performing the following operation. Failure to follow the warnings and cautions could result in possible personal injury or death.

Special effort must be used to prevent moisture from entering the A/C system oil. Moisture in the oil is very difficult to remove and will cause a reliability problem with the compressor.

If an A/C compressor designed to use R-134a refrigerant is left open to the atmosphere for an extended period of time, it is recommended that the refrigerant oil be drained and replaced with new oil or a new compressor be used. This will eliminate the possibility of contaminating the A/C refrigerant system. If the refrigerant system has been open to the atmosphere, it must be evacuated before the refrigerant system can be filled. Moisture and air mixed with the refrigerant system will raise the compressor head pressure above acceptable operating levels. This will reduce the performance of the A/C system and damage the A/C compressor. Moisture will boil at near room temperature when exposed to vacuum. An R-134a refrigerant recovery/recycling/charging station that meets SAE Standard J2210 must be used to evacuate the refrigerant system. See the operating instructions supplied by the equipment manufacturer for proper care and use of this equipment. To evacuate the refrigerant system, use the following procedure:

When connecting the service equipment couplings to the refrigerant system service ports, be certain that the valve of each coupling is fully closed. This will reduce the amount of effort required to make the connection.

  1. Recover the refrigerant system, as outlined in this section.
  3. Connect a suitable charging station, refrigerant recovery machine or a manifold gauge set with vacuum pump and refrigerant recovery equipment.
  5. Open the suction and discharge valves and start the vacuum pump. The vacuum pump should run a minimum of 45 minutes prior to charge to eliminate all moisture within the refrigerant system. When the suction gauge reads -26 in. Hg (-88 kPa) vacuum or greater for 30 minutes, close all valves and turn off vacuum pump. If the refrigerant system fails to reach the specified vacuum, the refrigerant system likely has a leak that must be corrected. If the refrigerant system maintains specified vacuum for at least 30 minutes, start the vacuum pump, open the suction and discharge valves. Then allow the system to evacuate an additional 10 minutes.
  7. Close all valves. Turn off and disconnect the vacuum pump.
  9. Charge the refrigerant system.