E-Series Vans (1997-2005)

Power Brake Booster



System Operation
  1. With the engine OFF , pump the brake pedal until the supply vacuum is entirely gone.
  3. Put light, steady pressure on the brake pedal.
  5. Start the engine and let it idle. If the system is operating correctly, the brake pedal should fall toward the floor if the constant pressure is maintained.

Power brake systems may be tested for hydraulic leaks just as ordinary systems are tested.

Clean, high quality brake fluid is essential to the safe and proper operation of the brake system. You should always buy the highest quality brake fluid that is available. If the brake fluid becomes contaminated, drain and flush the system, then refill the master cylinder with new fluid. Never reuse any brake fluid. Any brake fluid that is removed from the system should be discarded.

Vacuum Leak Test
  1. Operate the engine at idle without touching the brake pedal for at least one minute.
  3. Turn off the engine and wait one minute.
  5. Test for the presence of assist vacuum by depressing the brake pedal and releasing it several times. If vacuum is present in the system, light application will produce less and less pedal travel. If there is no vacuum, air is leaking into the system.